• Title/Summary/Keyword: ZrO$_2$ 분말

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Attrition Milling and Reaction-Sintering of the Oxide-Metal Mixed Powders: I. Milling Behavior as the Powder Characteristics (산화물과 금속 복합 분말의 Attrition Milling 및 반응소결: I. 분말의 특성에 따른 분쇄 거동)

  • 황규홍;박정환;윤태경
    • Journal of the Korean Ceramic Society
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    • v.31 no.3
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    • pp.337-345
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    • 1994
  • The reaction-sintered alumina and zirconia-alumina ceramics having low firing shrinkage were prepared from the Al/Al2O3 or Al/ZrO2(Ca-PSZ) powder mixtures via the attrition milling. And in this milling process the effect of the characteristics of used powders was investigated. Attrition milling was much more effective in reducing the particle size of ceramic/metal mixed powders than ball milling. Powder mixtures of flake-type Al with coarse alumina was much more effectively comminuted by the attrition milling than the mixtures of globular-type Al with coarse alumina powders. And coarse alumina than fine alumina was much more beneficial in cutting and reducing the ductile Al particles. In the contrary to Al/Al2O3 powder mixtures, Al/ZrO2 powder mixtures was not effectively comminutd. But whether using the alumina ball media or attrition milled with Al2O3 powder rather than Al, the milling efficiency was much more increased.

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삼중수소 증식 재료 개발을 위한 Li4SiO4 분말합성

  • Yu, In-Geun;Lee, Sang-Jin;Jo, Seung-Yeon;An, Mu-Yeong;Gu, Deok-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.324-324
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    • 2010
  • 핵융합의 고체형 증식(Helium Cooled Solid Breeder : HCSB) 블랑켓(Blanket Module)은 삼중수소 증식을 위해서 Li4SiO4, Li2TiO3, Li2O 및 Li2ZrO3 등의 페블이 고려되고 있다. 이러한 페블을 제조하기 위해서는 먼저 각각의 분말 제조가 선행되어야 한다. 한국의 Test Blanket Module(TBM)은 Li4SiO4 페블을 개발을 개발하여 사용할 예정이고 옵션으로 Li2TiO3 페블을 개발하는 것으로 되어 있다. Li4SiO4 페블을 개발하기 위해서 먼저 분말합성이 필수적이다. Li4SiO4 분말을 합성에 하기 위해서는 Lithium 금속염과 실리카 졸을 용매 및 폴리머 캐리어로서의 두 가지 기능을 하는 에틸렌글리콜에 첨가한 후 가열하여 완전히 용해시킨 후 혼합 용액을 건조시켜 겔형의 전구체를 제조한다. 이를 하소한 후 결정화시켜 Silicate 분말을 얻는데 이때의 건조, 하소 및 결정화 온도의 조건에 따른 분말의 크기 및 특성이 각각 다르다. 즉, 바인더 물질의 비율과 합성온도에 따라 특성이 약간씩 다른 분말을 얻을 수 있었다. 이렇게 얻어진 Silicate 분말은 지르코니아 볼을 이용하여 약 24 시간 동안 볼 밀링 과정을 통해 입도가 작은 미세한 Silicate 분말로 만들었다. 합성된 분말은 여러 가지 시험 및 분석을 통해서 검증되었으며, 불순물 등은 관찰되지 않았다.

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A Synthesis and Characteristics for Zirconia Powders by Coprecipitation Method ; II. The Properties and Sinterabilities of ZrO2-3m/oY2O3 (공침법에 의한 지르코니아분말의 합성 및 특성;II. ZrO2-3m/oY2O3의 특성 및 소결성)

  • 윤종석;이희수
    • Journal of the Korean Ceramic Society
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    • v.26 no.4
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    • pp.532-538
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    • 1989
  • The properties and sinterabilities of the ZrO2-3m/oY2O3 powders prepared by coprecipitation were investigated. The specific surface area and the total proe volume were decreased with the increasing pH of the sediments. The partially stabilized zirconia powders were fine powders with high specific surface area. The powders prepared by freeze drying method showed low tendency for agglomeration, and the powders obtained from spray drying method showed fine powders and narrow pore size distribution. At 140$0^{\circ}C$, their relative densities were up to 96%.

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The Effects of used Alumina Shapes on the Processing of RBAO-SiC Ceramics (알루미나 원료형상이 RBAO-SiC 세라믹스 제조에 미치는 영향)

  • Kim, Il-Soo;Kang, Min-Soo;Park, Jeong-Hyun
    • Korean Journal of Materials Research
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    • v.8 no.7
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    • pp.596-600
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    • 1998
  • Reaction bonded $AI_2O_3$(RBAO)-SiC ceramics were prepared from the Al/$AI_2O_3$/SiC powder mixture. The calcined alumina and fused alumina were used as the raw $AI_2O_3$ powder. The same sized (3mm) and differently sized (3mm + Smm) $Zr0_2$ balls were used in attrition milling of starting powders. The effect of $AI_2O_3$ powder shapes on the milling efficiency and reaction sintering was investigated. After attrition milling, isopressed compacts were preheated to 1l00$^{\circ}$C with a heating rate l.5$^{\circ}C$/min and then sintered at the temperature range 1500 to 1$600^{\circ}C$ for S hours with a heating rate 5$^{\circ}C$/min. The powder mixture with fused alumina was effectively comminuted than the mixtures with calcined alumina. And the same sized balls milled more effctive than the differently sized balls. The reaction sintering behavior differed not depending on the shapes of $AI_2O_3$ powder.

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Effect of Tetragonal $ZrO_2$ Addition on the Mechanical Properties of $\alpha$-Alumina/La-\beta-Aluminate $Composite (정방정 $ZrO_2$의 첨가가 $\alpha$-Alumina/La-\beta-Aluminate $ 복합체의 기계적 성질에 미치는 영향)

  • Suk-Won Kang;Hai-Doo Kim;Shin Kim;Soo-Young Lee;Dong-Soo Park
    • Journal of the Korean Ceramic Society
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    • v.31 no.5
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    • pp.513-519
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    • 1994
  • Alumina composite was fabricated by introducing tetragonal ZrO2 in alumina composite of $\alpha$-alumina reinforced with in-situ formed La-$\beta$-aluminate (LaAl11O18). The powder mixture of composition (100-x)[88 Al2O3+(La2O3+11 Al2O3)]+x vol% ZrO2 was prepared with x from 0 to 40. Dense composites fabricated by hot-pressing exhibited bending strength up to 1200 MPa. The gain growth inhibiting effect of ZrO2 grains and La-$\beta$-aluminate platelets, and possibly the stress-induced phase transformation of ZrO2 have resulted in the high bending strength. The fracture toughness of the composite also increased up to 8.5 MPa.m1/2. The enhancement in toughness can be explained by transformation and microcrack toughening of ZrO2 and by crack deflection and bridging of La-$\beta$-aluminate platelets and ZrO2.

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The preparation of Pb(Zr0.53Ti0.47)O3 powders for low temperature densification (저온 소결성이 우수한 Pb(Zr0.53Ti0.47)O3 계 압전 분말 제조)

  • Lee, Yonghui;Baek, In Chan;Seok, Sang Il
    • Particle and aerosol research
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    • v.4 no.1
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    • pp.21-25
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    • 2008
  • $Pb(Zr_{0.53}Ti_{0.47})O_3$ (PZT) was synthesized by a multiple wet dry process. Precipitates prepared from reaction between $ZrOCl_2{\cdot}8H_2O$ and $TiOCl_2$ and $NH_4OH$ in an aqueous solution was dried at $100^{\circ}C$, and calcined at $500^{\circ}C$ and $700^{\circ}C$. The mixture mixed with PbO and as-dried or calcined $Zr_{0.53}Ti_{0.47}O_4$ (ZT) powders was calcined again at 700 and $800^{\circ}C$. Well crystallized ZT and PZT were formed at even $700^{\circ}C$. PZT piezoelectric ceramics of more than 98.5% in a relative density was obtained by sintering at as low as $900^{\circ}C$.

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High-frequency Induction Heating Sintering of Hydroxyapatite-($ZrO_2+3%Mol\;Y_2O_3$) Bioceramics

  • Khalil, Khalil Abdel-razek;Kim, Sug-Won
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.924-925
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    • 2006
  • In this study, hydroxyapatite (HAp) and hydroxyapatite-yttria stabilized zirconia (HAp-3YSZ) with 20 vol.%-($ZrO_2+3%mol\;Y_2O_3$) nanopowders were consolidated very rapidly to full density by High-frequency induction heat sintering (HFIHS). Effects of temperature and the addition of 3YSZ on the toughness, hardness and microstructure properties have been studied. 3YSZ second phase toughening HAp composites with higher toughness were successfully developed at relatively low temperatures through this technique. Compared with hardness and toughness obtained for pure HAp, the hardness and toughness for HAp-20vol. % 3YSZ were much higher.

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Preparation of ZrC/SiC by Carbothermal Reduction of Zircon (지르콘의 탄소열환원에 의한 ZrC/SiC의 합성)

  • Park, Hong-Chae;Lee, Yoon-Bok;Lee, Cheol-Gyu;Oh, Ki-Dong
    • Applied Chemistry for Engineering
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    • v.5 no.6
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    • pp.1044-1055
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    • 1994
  • The preparation of ZrC/SiC mixed powders from $ZrSiO_4/C$ and $ZrSiO_4/Al/C$ systems was attempted in the temperature range below $1600^{\circ}C$ under Ar or $Ar/H_2$ gas flow(100-500ml/min). The formation mechanism and kinetics of ZrC/SiC were suggested and the resultant powders were characterized. In $ZrSiO_4/C$ system, ZrC and SiC were formed by competitive reaction of $ZrO_2(s)$ and SiO(g) with carbon at temperature higher than $1400^{\circ}C$. The apparent activation energy for the formation of ZrC was approximately 18.5kcal/mol($1400-1600^{\circ}C$). In $ZrSiO_4/Al/C$ system, ZrC was formed by reaction of ZrO(g) with Al(l, g) and carbon at temperature higher than $1200^{\circ}C$, and SiC was formed by reduction-carbonization of SiO(g) with Al(l, g) and carbon at temperature higher than $1300^{\circ}C$. The products obtained at $1600^{\circ}C$ for 5h consisted of ZrC with lattice constant of $4.679{\AA}$ and crystallite size of $640{\AA}$, and SiC with lattice constant of $4.135{\AA}$ and crystallize size of $500{\AA}$. And also, the mean particle size was about $21.8{\mu}m$.

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Preparation of Suspension in La2O3-Gd2O3-ZrO2 System via Planetary Mill and Characteristics of (La1-xGdx)2Zr2O7 Coatings Fabricated via Suspension Plasma Spray (유성구볼밀을 이용한 La2O3-Gd2O3-ZrO2 계 서스펜션준비와 서스펜션 플라즈마용사를 이용한 (La1-xGdx)2Zr2O7 코팅증착과 특성)

  • Kwon, Chang-Sup;Lee, Sung-Min;Oh, Yoon-Suk;Kim, Hyung-Tae;Jang, Byung-Koog;Kim, Seongwon
    • Journal of Powder Materials
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    • v.20 no.6
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    • pp.453-459
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    • 2013
  • Lanthanum/gadolinium zirconate coatings are deposited via suspension plasma spray with suspensions fabricated by a planetary mill and compared with hot-pressed samples via solid-state reaction. With increase in processing time of the planetary mill, the mean size and BET surface area change rapidly in the case of lanthanum oxide powder. By using suspensions of planetary-milled mixture between lanthanum or gadolinium oxide and nano zirconia, dense thick coatings with fully-developed pyrochlore phases are obtained. The possibilities of these SPS-prepared coatings for TBC application are also discussed.

Autothermal Reforming of Methane using Metallic Monolith Catalyst Coated Ni/CeO2-ZrO2 (금속모노리스에 부착된 Ni/CeO2-ZrO2를 이용한 메탄의 자열개질반응)

  • Lee, Tae Jun;Cho, Kyung Tae;Lee, Jong Dae
    • Korean Chemical Engineering Research
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    • v.45 no.6
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    • pp.663-668
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    • 2007
  • The autothermal reforming reaction of methane was investigated to produce hydrogen with $Ni/CeO_2-ZrO_2$ catalysts. Alumina-coated honeycomb monolith was applied in order to obtain high catalytic activity and stability in autothermal reforming of methane. Metallic monolithic catalyst showed better methane conversion than that of powder type at high reaction temperature. It was confirmed that $H_2O/CH_4/O_2$ ratio was important factor in autothermal reforming reaction. $H_2$ yield was increased as $H_2O/CH_4$ ratio increased. Methane conversion was improved as $O_2/CH_4$ ratio was increased, whereas, the yield of $H_2$ was decreased. The catalytic activity for $Ni/CeO_2-ZrO_2$ catalyst with 0.5 wt% Ru loading was improved at low reaction temperature.