• 제목/요약/키워드: Zirconia-based ceramic

검색결과 82건 처리시간 0.03초

Investigation of Li Dopant as a Sintering Aid for ScSZ Electrolyte for IT-SOFC

  • Mori, Masashi;Liu, Yu;Ma, Shuhua;Hashimoto, Shin-ichi;Takei, Katsuhito
    • 한국세라믹학회지
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    • 제45권12호
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    • pp.760-765
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    • 2008
  • In this study, the effects of small amounts (${\leq}3\;mol%$) of Li doping on the sintering characteristics and electrochemical performance of $(ZrO_2)_{0.89}(ScO_{1.5})_{0.1}(CeO_2)_{0.01}$ (ScSZ) were investigated. By adding 3 mol% lithium, the densification temperature of ScSZ was reduced from the conventional temperature of $1400^{\circ}C$ to $1200^{\circ}C$. It was found that Li doping also led to changes in the Zr:Sc ratio at the grain boundaries. Correspondingly, the dispersion of lithium zirconia at the grain boundaries accelerated the growth of ScSZ grains and increased the grain boundary resistance at temperatures below $450^{\circ}C$. At elevated temperatures of $450{\sim}750^{\circ}C$, the electrical conductivity of the ScSZ after doping remained almost unchanged under air and reducing atmospheres. These results suggest that the addition of lithium is promising for use in low temperature co-firing of ScSZ-based components for intermediate temperature solid oxide fuel cells.

나노 및 마이크로 입자 비율에 따른 광조형 3D 프린팅용 ZrO2/High-temp 복합 수지의 분산 안정성 및 기계적 특성 (Dispersion Stability and Mechanical Properties of ZrO2/High-temp Composite Resins by Nano- and Micro-particle Ratio for Stereolithography 3D Printing)

  • 송세연;박민수;윤지선
    • 한국재료학회지
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    • 제29권4호
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    • pp.221-227
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    • 2019
  • This study examines the role of the nano- and micro-particle ratio in dispersion stability and mechanical properties of composite resins for SLA(stereolithography) 3D printing technology. VTES(vinyltriethoxysilane)-coated $ZrO_2$ ceramic particles with different nano- and micro-particle ratios are prepared by a hydrolysis and condensation reaction and then dispersed in commercial photopolymer (High-temp) based on interpenetrating networks(IPNs). The coating characteristics of VTES-coated $ZrO_2$ particles are observed by FE-TEM and FT-IR. The rheological properties of VTES-coated $ZrO_2/High-temp$ composite solution with different particle ratios are investigated by rheometer, and the dispersion properties of the composite solution are confirmed by relaxation NMR and Turbiscan. The mechanical properties of 3D-printed objects are measured by a tensile test and nanoindenter. To investigate the aggregation and dispersion properties of VTES-coated $ZrO_2$ ceramic particles with different particle ratios, we observe the cross-sectional images of 3D printed objects using FE-SEM. The 3D printed objects of the composite solution with nano-particles of 80 % demonstrate improved mechanical characteristics.

희토류 및 기타 산화물 Doping 양에 따른 YSZ 기반 복합소재의 상형성 거동 분석 (Analysis of phase formation behavior of YSZ-based composites according to rare earth and other oxide doping amounts)

  • 최용석;이계원;전창우;남산;오윤석
    • 한국표면공학회지
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    • 제55권6호
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    • pp.368-375
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    • 2022
  • YSZ (Yttria Stabilized Zirconia) is used as a thermal barrier coating material for gas turbines due to its low thermal conductivity and high fracture toughness. However, the operating temperature of the gas turbine is rising according to the market demand, and the problem that the coating layer of YSZ is peeled off due to the volume change due to the phase transformation at a high temperature of 1400℃ or higher is emerging. To solve this problem, various studies have been carried out to have phase stability, low thermal conductivity, and high fracture toughness in a high temperature environment of 1400℃ or higher by doping trivalent and tetravalent oxides to YSZ. In this study, the monoclinic phase formation behavior and crystallinity were comparatively analyzed according to the total doping amount of oxides by controlling the doping amounts of Sc2O3 and Gd2O3, which are trivalent oxides, and TiO2, which are tetravalent oxides, in YSZ. Through comparative analysis of monoclinic phase formation and crystallinity, the thermal conductivity of the thermal barrier coating layer according to the amount of doping was predicted.

크롬염화물 첨가에 따른 지르코니아 색상 및 물리적 성질 변화에 관한 연구 (Effects of chromium chloride addition on coloration and mechanical properties of 3Y-TZP)

  • 오계정;서윤정;윤귀덕;임현필;박상원;이경구;임태관;이도재
    • 대한치과보철학회지
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    • 제49권2호
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    • pp.120-127
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    • 2011
  • 연구 목적: 본 연구의 목적은 색소체인 크롬염화물을 지르코니아에 첨가함으로써 지르코니아의 색상 및 물리적 성질, 그리고 미세구조가 어떻게 변화하는지 알아보고자 한다. 연구 재료 및 방법: 크롬염화물의 함량이 지르코니아 분말에 각각 0.06, 0.12, 0.25 wt%가 되도록 측량하고 알코올에 녹여 액상상태의 크롬염화물을 준비하였다. 지르코니아 분말과 각각의 액상상태의 크롬염화물을 혼합하고 혼합된 분말을 이용하여 디스크형태의 지르코니아 시편을 제작하였다. 제작된 시편은 $1450^{\circ}C$에서 완전소결 후 색상 및 물리적 성질, 그리고 미세구조를 관찰하였다. 색상은 분광측색장치를 이용하여 국제조명위원회 (CIE) ISO 기준인 D65 광원, SCE 방식으로 측정하여 $L^*$, $C^*$, $a^*$, $b^*$ 값으로 분석하였다. 밀도는 아르키메데스 법으로 측정하였고, 주사전자현미경과 X선 회절 분석기를 이용하여 시편의 미세구조 및 결정상을 관찰하였다. 파괴인성은 압흔 형성법(Vickers indentation법)을 이용하여 시편에 압흔 형성 후, 광학현미경으로 압흔의 크기를 측정하고 이를 이용하여 파괴인성을 구하였다. 결과는 일원배치분산분석 (one-way ANOVA)으로 통계처리 하였고, Tukey test로 사후 검정하였다. 결과: 1. 크롬염화물을 첨가하여 지르코니아의 색상을 조절할 수 있음을 확인하였으며, 크롬염화물 첨가 함량이 증가함에 따라 지르코니아 색상은 백색계통의 갈색에서 짙은 색의 갈색으로 변하였다. 2. 크롬염화물의 첨가는 시편의 밀도를 점점 감소시켰으며, 크롬염화물이 첨가되지 않은 시편과 비교 시, 크롬염화물의 첨가량이 증가할수록 통계학적으로 유의한 차이를 보였다 (P<.05). 3. 크롬염화물이 첨가된 시편은 첨가되지 않는 시편에 비해 결정립 크기가 증가하였다. 4. X-선 회절 분석결과, 크롬염화물의 첨가 여부와 첨가 함량에 상관없이 지르코니아 결정상의 차이점은 관찰되지 않았다. 5. 지르코니아에 크롬염화물을 첨가 시 크롬염화물의 첨가 함량에 따라 파괴인성값은 감소하였고, 특히 0.25 wt%의 크롬염화물을 첨가 시 가장 낮은 파괴인성 값을 보였다 (P<.05). 결론: 이상의 결과로 크롬염화물을 액체상태로 첨가하여 지르코니아의 색상을 조절할 수 있음을 확인하였으며, 제작한 유색 지르코니아의 색상은 자연치아 색상과 다소 차이가 있지만, 본 소재는 임상에서 사용되는 완전도재관 코어 (Core) 재료로써 사용할 수 있을 것으로 생각한다.

Evaluation of the color reproducibility of all-ceramic restorations fabricated by the digital veneering method

  • Kim, Jae-Hong;Kim, Ki-Baek;Kim, Woong-Chul;Kim, Hae-Young;Kim, Ji-Hwan
    • The Journal of Advanced Prosthodontics
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    • 제6권2호
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    • pp.71-78
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    • 2014
  • PURPOSE. The objective of this study was to evaluate the clinical acceptability of all-ceramic crowns fabricated by the digital veneering method vis-$\grave{a}$-vis the traditional method. MATERIALS AND METHODS. Zirconia specimens manufactures by two different manufacturing method, conventional vs digital veneering, with three different thickness (0.3 mm, 0.5 mm, 0.7 mm) were prepared for analysis. Color measurement was performed using a spectrophotometer for the prepared specimens. The differences in shade in relation to the build-up method were calculated by quantifying ${\Delta}E^*$ (mean color difference), with the use of color difference equations representing the distance from the measured values $L^*$, $a^*$, and $b^*$, to the three-dimensional space of two colors. Two-way analysis of variance (ANOVA) combined with a Tukey multiple-range test was used to analyze the data (${\alpha}$=0.05). RESULTS. In comparing means and standard deviations of $L^*$, $a^*$*, and $b^*$ color values there was no significant difference by the manufacturing method and zirconia core thickness according to a two-way ANOVA. The color differences between two manufacturing methods were in a clinically acceptable range less than or equal to 3.7 in all the specimens. CONCLUSION. Based on the results of this study, a carefully consideration is necessary while selecting upper porcelain materials, even if it is performed on a small scale. However, because the color reproducibility of the digital veneering system was within the clinically acceptable range when comparing with conventional layering system, it was possible to estimate the possibility of successful aesthetic prostheses in the latest technology.

희토류 산화물이 첨가된 YSZ 기반의 열차폐 코팅용 소재의 상 형성 및 기계적 특성 (Formation of Phases and Mechanical Properties of YSZ-Based Thermal Barrier Coating Materials Doped with Rare Earth Oxides)

  • 최용석;이계원;남산;오윤석
    • 한국분말재료학회지
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    • 제30권5호
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    • pp.402-408
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    • 2023
  • This study focused on improving the phase stability and mechanical properties of yttria-stabilized zirconia (YSZ), commonly utilized in gas turbine engine thermal barrier coatings, by incorporating Gd2O3, Er2O3, and TiO2. The addition of 3-valent rare earth elements to YSZ can reduce thermal conductivity and enhance phase stability while adding the 4-valent element TiO2 can improve phase stability and mechanical properties. Sintered specimens were prepared with hot-press equipment. Phase analysis was conducted with X-ray diffraction (XRD), and mechanical properties were assessed with Vickers hardness equipment. The research results revealed that, except for Z10YGE10T, most compositions predominantly exhibited the t-phase. Increasing the content of 3-valent rare earth oxides resulted in a decrease in the monoclinic phase and an increase in the tetragonal phase. In addition, the t(400) angle decreased while the t(004) angle increased. The addition of 10 mol% of 3-valent rare-earth oxides discarded the t-phase and led to the complete development of the c-phase. Adding 10 mol% TiO2 increased hardness than YSZ.

지르코니움 세라믹에서 표면 처리 방법이 레진 시멘트의 접착력에 미치는 영향 (Effects of Surface Treatments of The Zirconium-Based Ceramic on the Bond Strength of Resin Cement)

  • 박경석;신수연;조인호
    • 구강회복응용과학지
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    • 제22권3호
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    • pp.221-230
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    • 2006
  • Recently, the need for esthetic results has increased the interest for all-ceramic crown prosthesis. Furthermore, the development of zirconium core via CAD/CAM system has allowed the all ceramic restorations to be applied to almost all fixed prosthesis situations. But, the increased strength has been reported to increase in proportion with the bond strength of cement, and recently, the tribochemical system which increases the bond strength through, silica coating and silanization has been introduced. The purpose of this study was to compare the $Rocatec^{TM}$ system and $CoJet^{TM}$ system with the traditional acid etching and silanization method of the irconium based ceramic. The surface character was observed via SEM(X2000), and the bond strength with the resin cement were measured. 50 In-Ceram Zirconia (Adens, Korea) discs were fabricated and embedded in resin, group 1 was treated with glass-bead blasting and cleaning, group 2 was treated with 20% HF for 10 minutes and silanized, group 3 was treated with the $Rocatec^{TM}$ system, and group 4 was treated with the $CoJet^{TM}$ system. Each group was comprised of 10 specimens. The specimens were cemented to a $3mm{\times}5mm$ resin block with Super-Bond C&B. The shear bond strength was measured with the $Instron^{(R)}$ 8871 at a crosshead speed of 0.5mm/min. The results were as follows. 1. According to SEM results, there were little difference between group 1 & group 2, but in group 3 and 4, silica coating was detected and there was increase in surface roughness. 2. The shear bond strength decreased in the order of group 3(46.28MPa), group 4(42.04MPa), group 2(31.56MPa), and group 1(27.46MPa). 3. There was significant differnce between group 1&2 and group 3&4(p<0.05). From the results above, it can be considered that the conventional method of acid etching and silane treatment cannot increase the bond strength with resin cements, and that by applying the tribochemical system of $Rocatec^{TM}$ system and $CoJet^{TM}$ system, we can achieve a stronger all ceramic restoration. Further studies on surface treatments to increase the bond strength are thought to be needed.

부분 안정화 지르코니아의 파괴거동 (Fracture Behaviour of PSZ Composite)

  • 김환;임은극;고정하;황규홍
    • 한국세라믹학회지
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    • 제21권3호
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    • pp.239-244
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    • 1984
  • The effect of tetragonal $ZrO_2$ phase on the mechanical behavior in 7 mole% calcia partially stabilized zirconia has been studied. The $ZrO_2$ powder containg 7 mole% CaO prepared by Hot Petroleum Drying Method calcined at 80$0^{\circ}C$ for 1 hour was nearly 100% tetragonal but as the calcining temperature increased certain amount of monoclinic phase appeared. The sintered specimen at 1$700^{\circ}C$ for 5 hours was aged at 130$0^{\circ}C$ for 0, 24, 48, 72 hours. X-ray diffraction data showed that in the aged specimen monoclinic tetragonal and cubic phase coexisted. The Kc value of aged specimen for 48 hr was about 4.5MN/m3/2 much greater than unaged sample. But aged for 72 hr the KiC value was decreased. The increasing of toughness in PSZ is based on the Stress-Induced Phase Transformation that is metastable tetra-gonal $ZrO_2$ changes t stable monoclinic phase within the stress field of crack and the mechanical fracture energy absorption is occured But in this case due to certain amount of tetragonal phase transformed to monoclinic phase during cooling the microcrack effect by transformation also considered. Trerefore both Stress-Induced Phase Transformation and inclusion induced microcracking effect contrbute to the increase of fracture toughness of 7 mole% CaO-$ZrO_2$ containing monoclinic and tetragnola phase simulataneously.

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Growth Behavior of Thermally Grown Oxide Layer with Bond Coat Species in Thermal Barrier Coatings

  • Jung, Sung Hoon;Jeon, Soo Hyeok;Park, Hyeon-Myeong;Jung, Yeon Gil;Myoung, Sang Won;Yang, Byung Il
    • 한국세라믹학회지
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    • 제55권4호
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    • pp.344-351
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    • 2018
  • The effects of bond coat species on the growth behavior of thermally grown oxide (TGO) layer in thermal barrier coatings (TBCs) was investigated through furnace cyclic test (FCT). Two types of feedstock powder with different particle sizes and distributions, AMDRY 962 and AMDRY 386-4, were used to prepare the bond coat, and were formed using air plasma spray (APS) process. The top coat was prepared by APS process using zirconia based powder containing 8 wt% yttria. The thicknesses of the top and bond coats were designed and controlled at 800 and $200{\mu}m$, respectively. Phase analysis was conducted for TBC specimens with and without heat treatment. FCTs were performed for TBC specimens at $1121^{\circ}C$ with a dwell time of 25 h, followed by natural air cooling for 1 h at room temperature. TBC specimens with and without heat treatment showed sound conditions for the AMDRY 962 bond coat and AMDRY 386-4 bond coat in FCTs, respectively. The growth behavior of TGO layer followed a parabolic mode as the time increased in FCTs, independent of bond coat species. The influences of bond coat species and heat treatment on the microstructural evolution, interfacial stability, and TGO growth behavior in TBCs are discussed.

Composition Control of YSZ Thin Film Prepared by MOCVD

  • Matsuzaki, Tomokazu;Okuda, Norikazu;Shinozaki, Kazuo;Mizutani, Nobuyasu;Funakubo, Hiroshi
    • The Korean Journal of Ceramics
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    • 제6권2호
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    • pp.134-137
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    • 2000
  • Zirconia films stabilized b $Y_2O_3$, YSZ, films were deposition by metal organic chemical vapor deposition (MOCVD) onto various kind of substrates. $Y_2O_3$, $ZrO_2$and the mixtures of these two were deposited and characterized. The deposition rate, the film composition and the structure could be systematically varied through the $Y(C_{11}H_{19}O_2)_3$, Zr(O.t-$C_H_9)_4$source gas ratios and the deposition temperature. The Y/Zr ratio in YSZ film could be adjusted by controlling the ratio of $Y(C_{11}H_{19}O_2)_3$, Zr(O.t-$C_4H_9)_4$partial pressures. This is because the ratios of the deposition rates of Y and Zr atoms in $Y_2O_3$and $ZrO_2$films to those in YSZ films, Ф, are constant irrespective of the input gas concentration. However, the Y/Zr ratio was found to be smaller than that estimated based on the deposition rates of un-mixed $Y_2O_3$and $ZrO_2$films. This is because the Фs of Y and Zr atoms are not equal. The activation energy of $Y_2O_3$component in YSZ films was similar to that of $ZrO_2$component in YSZ films. These YSZ values were more than 4 times larger than those of un-mixed $Y_2O_3$or $ZrO_2$films.

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