• Title/Summary/Keyword: Zirconia ceramic

Search Result 626, Processing Time 0.024 seconds

The Study on the Preparation of Partially Stabilized Zirconia from Domestic Zircon Sand and its Application : II. The Fabrication of Sintered PSZ and its Properties (국산 지르콘사를 이용한 부분 안정화 지르코니아의 제조 및 그 응용에 관한 연구 : II. 부분 안정화 지르코니아 소결체의 제조 및 그 특성)

  • Kim, H.;Sunwoo, S.;Kang, J.B.;Shim, K.S.;Shin, K.C.;Hwang, K.H.
    • Journal of the Korean Ceramic Society
    • /
    • v.25 no.2
    • /
    • pp.131-135
    • /
    • 1988
  • The microstructural changes in partially stabilized MgO-ZrO2 alloys during heat treatment and mechanical properties of ZrO2(Y2O3)/Al2O3 systems have been studied. 9mol% MgO-ZrO2 powders were sintered at 1800$^{\circ}C$ for 4 hours and these specimens were aged at 1420$^{\circ}C$ and 1100$^{\circ}C$ secondly. These specimens have high thermal shock resistance and high toughness. The bend strength of Y-PSZ/Al2O3 composites conventially sintered were increased by HIP from 650MPa to 980MPa.

  • PDF

Effects of Healing Agent on Crack Propagation Behavior in Thermal Barrier Coatings

  • Jeon, Soo-Hyeok;Jung, Sung-Hoon;Jung, Yeon-Gil
    • Journal of the Korean Ceramic Society
    • /
    • v.54 no.6
    • /
    • pp.492-498
    • /
    • 2017
  • A thermal barrier coating (TBC) with self-healing property for cracks was proposed to improve reliability during gas turbine operation, including structural design. Effect of healing agent on crack propagation behavior in TBCs with and without buffer layer was investigated through furnace cyclic test (FCT). Molybdenum disilicide ($MoSi_2$) was used as the healing agent; it was encapsulated using a mixture of tetraethyl orthosilicate and sodium methoxide. Buffer layers with composition ratios of 90 : 10 and 80 : 20 wt%, using yttria stabilized zirconia and $MoSi_2$, respectively, were prepared by air plasma spray process. After generating artificial cracks in TBC samples by using Vickers indentation, FCTs were conducted at $1100^{\circ}C$ for a dwell time of 40 min., followed by natural air cooling for 20 min. at room temperature. The cracks were healed in the buffer layer with the healing agent of $MoSi_2$, and it was found that the thermal reliability of TBC can be enhanced by introducing the buffer layer with healing agent in the top coat.

The Effects of Particle Size Distribution on Electromagnetic Properties of Mn-Zn Ferrites (입자분포가 Mn-Zn Ferrite의 전자기적 물성에 미치는 경향)

  • 강남규;서정주;신명승;한명호
    • Journal of the Korean Ceramic Society
    • /
    • v.35 no.10
    • /
    • pp.1055-1060
    • /
    • 1998
  • The effects of particle size distribution have been investigated on the high frequency low loss Mn-Zn fer-rites. The particle size distribution was controlled by milling time. Zirconia ball and engineering plastic jar were employed to avoid iron contamination from the milling media. As increasing the milling time BET value was increased from 0.55 to 3.21m2/g and mean particle size was decreased from 2.1 $\mu\textrm{m}$ to 1.0$\mu\textrm{m}$ The large specific surface area of initial powder resulted in the high density of sintered core. However starting powders with high BET lead to inhomogeneous grain growth as well as poor electromagnetic pro-perties at sintering temperature above 1300$^{\circ}C$.

  • PDF

Attrition Milling and Reaction-sintering of the Oxide-Metal Mixed Powders: II. Reaction-sintering Behavior as the Milling Characteristics of Powders (산화물과 금속 복합 분말의 Attrition Milling 및 반응소결: II. 분말의 분쇄특성에 따른 반응소결 거동)

  • 황규홍;김의훈
    • Journal of the Korean Ceramic Society
    • /
    • v.31 no.4
    • /
    • pp.448-456
    • /
    • 1994
  • The reaction-sintered alumina and zirconia-alumina ceramics were fabricated from the Al/Al2O3 or Zl/ZrO2(Ca-PSZ) powder mixtures via the attrition milling. And the effects of the milling characteristics of used raw powders on reaction sintering were investigated. After attrition milling and isopressing at 400 MPa the Al/Al2O3 specimen was oxidated at 1200℃ for 8 hours followed by sintering at 1550℃ for 3 hours. Because mixed powders of flake-type Al with coarse alumina was much more effectively comminuted than the globular-type Al with coarse alumina powders, it's sintered body of more than 97% theoretical density was achived, but low contents of Al leads to relatively higher shrinkage of about 8%. And because coarse alumina particles was much more beneficial in cutting and reducing the ductile Al particles, using the coarse alumina powder was much more effective in reaction sintering. Fused Ca-PSZ powder was reaction sintered with Al at 1550℃ for 3 hours and low shrinkage ZrO2-Al2O3 composites were fabricated. But because Al/Ca-PSZ powder mixtures were not effectively milled the reaction sintering and densification was difficult. And the Ca ion in Ca-PSZ grains diffused into alumina grains during sintering so that the unstabilization of Ca-PSZ body was occured which gave the microcracks in the specimens.

  • PDF

Symmetrical Solid Oxide Electrolyzer Cells (SOECs) with La0.6Sr0.4Co0.2Fe0.8O3 (LSCF)-Gadolinium Doped Ceria (GDC) Composite Electrodes

  • Lee, Kyoung-Jin;Lee, Min-Jin;Park, Seok-hoon;Hwang, Hae-Jin
    • Journal of the Korean Ceramic Society
    • /
    • v.53 no.5
    • /
    • pp.489-493
    • /
    • 2016
  • Scandia ($Sc2O_3$)-stabilized zirconia (ScSZ) electrolyte-supported symmetrical solid oxide electrolyzer cells (SOECs), in which lanthanum strontium cobalt ferrite (LSCF)-gadolinia ($Gd_2O_3$)-doped ceria (GDC) composite materials are used as both the cathode and anode, were fabricated and their high temperature steam electrolysis (HTSE) performance was investigated. Current density-voltage curves were obtained for cells operated in 10% $H_2O$/90% Ar at 750, 800, and $850^{\circ}C$. It was possible to determine the ohmic, cathodic, and anodic contributions to the total overpotential using the three-electrode technique. The HTSE performance was significantly improved in the symmetrical cell with LSCF-GDC electrodes compared to the cell consisting of an Ni-YSZ cathode and LSCF-GDC anode. It was found that the overpotential due to the LSCF-GDC cathode largely decreased and, at a given current density, the total cell voltage decreased, which resulted in the enhanced hydrogen production rate in the symmetrical cell.

A Study on the Friction and Wear Characteristics with Purity on $AL_{2}O_{3}$ Ceramic ($AL_{2}O_{3}$ 세라믹의 순도에 따른 마찰 마모 특성 연구)

  • Jeon Chan-Yeal;Oh Seong-Mo
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.6 no.5
    • /
    • pp.439-445
    • /
    • 2005
  • The tribological properties of ceramics are very important in the application to engineering ceramic parts such as seal rings, pump parts, meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of alumina and zirconia ceramics were investigated. Sliding distance, sliding speed, contact load. friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. We obtained the good properties of friction coefficient and wear resistance at the purity 99.7$\%$ of alumina. However, The purity 95$\%$ were great at the wear amount of worn out material.

  • PDF

The effect of surface treatment conditioning on shear bond strength between zirconia and dental resin cements (지르코니아 세라믹의 표면처리에 따른 치과용 접착제의 전단결합강도)

  • Kim, Ji-Hye;Seo, Jae-Min;Ahn, Seung-Geun;Park, Ju-Mi;Song, Kwang-Yeob
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.51 no.2
    • /
    • pp.73-81
    • /
    • 2013
  • Purpose: The purpose of this study was to evaluate the effect of surface treatment on the shear bond strength of zirconia ceramic to 3 resin cements. Materials and methods: A total of 143 disk-shaped Zirconia blocks (HASS Co., Gangneung, Korea) were randomly divided into three treatment groups: (1) only 50 ${\mu}m$ $Al_2O_3$ sandblasting, (2) 50 ${\mu}m$ $Al_2O_3$ sandblast and zircona liner, (3) 50 ${\mu}m$ $Al_2O_3$ sandblasting and Rocatec (3M ESPE, Seefeld, Germany). Bistite II (Tokuyama Dental Co., Japan), Panavia F (Kuraray Medical, Japan), and Superbond C&B (Sun Medical, Japan) were used to cement onto the zirconia. After 24h of storage in distilled water, shear bond strength was evaluated. High value group was re-tested after thermocycling at 5,000 cycles(5-$55^{\circ}C$). Shear bond strength data were analyzed with one-way ANOVA, two-way ANOVA test and Post Hoc Test (${\alpha}$=.05). Shear bond strength data before and after thermocycling were analyzed with Independent sample T test (${\alpha}$=.05). Results: Super-bond C&B treated with Rocatec showed the most high shear bond strength. Super-bond C&B groups resulted in significantly higher than other cement groups (P<.05). Rocatec groups resulted in significantly higher than other surface treatment groups (P<.05). Shear bond strength has increased in Panavia F treated with Zirconia liner (P<.05). After thermocycling, shear bond strength was increased in Super-bond C&B treated with Rocatec but decreased in other groups (P<.05). Conclusion: Super-bond C&B cement resulted the highest shear bond strength and Rocatec system enhanced the shear bond strength. After thermocycling, shear bond strength has decreased in most resin cements except Super-bond C&B treated with Rocatec.

Deposition uniformity of 7 wt% YSZ as a thermal barrier coating with different configurational arrangement for turbine blade shape mock-up by electron beam physical vapor deposition (터빈블레이드 형상 mock-up의 기하학적 배치조건에 따른 전자빔 물리기상증착법으로 제조된 7 wt% YSZ 열차폐 코팅의 코팅 균일성)

  • Oh, Yoon-Suk;Chae, Jung-Min;Ryu, Ho-lim;Han, Yoon-Soo;An, Jong-Kee;Son, Myung-Sook;Kim, Hong-Kyu
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.29 no.6
    • /
    • pp.308-316
    • /
    • 2019
  • Electron beam physical vapor deposition (EBPVD) is a conventional method to fabricate thermal barrier coating (TBC) of high temperature airfoil engine parts, such as blade etc. for its high temperature structural stability from the nature of columnar growth behavior. For the high quality of TBC by EBPVD, the structural factors, such as growth behavior, thickness uniformity and so on, should be managed to obtain the coating which satisfied the required specifications of usable level of mechanical and thermal properties. In this study, the growth behavior and structure variations of 7YSZ (7 wt% yttria stabilized zirconia) coatings with different configurational deposition parameters for the specimens which have turbine blade shape mock-up were investigated. Growth behavior of coatings were studied by comparing computational modeling of evaporation behavior with actual deposition process using e-beam source.

Experimental Study on the Application of Ceramic Friction Materials for Bridge Bearing (교량받침용 세라믹 마찰재 적용을 위한 실험적 연구)

  • Ji-Hun Park;Jung-Woo Lee;Jong-Won Kwark
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.11 no.4
    • /
    • pp.527-534
    • /
    • 2023
  • This paper conducted a study on the application of ceramic materials for bridge bearing that can complement the durability of PTFE, a conventional bridge bearing friction material, and exhibit low coefficient of friction and friction behavior without lubricant. The ceramic material was zirconia (ZrO2), and the friction behavior was evaluated according to the roughness coefficient. The roughness coefficient was divided into 0.8 and 0.027, and the average coefficient of friction was calculated to be 0.16 under 15 MPa surface pressure. Afterward, ceramic was made into friction material and applied to the bridge bearing, and performance comparison with PTFE bridge bearing was conducted through compression test and friction test. In the compression test, the ceramic and PTFE bridge bearing showed ideal compression behavior depending on the load. No fractures or defects were observed in the ceramic bridg bearing, but lubricant loss was observed in the PTFE bridge bearing. The average coefficient of friction of the ceramic bridge bearing analyzed through friction behavior was 0.16. The inherent material properties of the physical and chemical properties of ceramics, the excellent mechanical properties derived from the performance evaluation, and the coefficient of friction of 0.16 suggest that it can be considered as a friction material.

Preparation and characterization of CoAl2O4 blue ceramic nano pigments by attrition milling (어트리션밀을 이용한 CoAl2O4 나노 무기 안료의 제조 및 특성 평가)

  • Lee, Ki-Chan;Yoon, Jong-Won;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.23 no.5
    • /
    • pp.255-264
    • /
    • 2013
  • Cobalt aluminate ($CoAl_2O_4$) is a highly stable pigment with excellent resistance to light, weather, etc., which has resulted in widespread use as a ceramic pigment. Due to the unique optical characteristics, $CoAl_2O_4$ is generally used as a coloring agent to decorate porcelain products, glass, paints and plastics. Here, $CoAl_2O_4$ pigments were synthesized by polymerized complex method and solid state reaction. Then $CoAl_2O_4$ pigment were grinded using the attrition milling with 1 mm size zirconia ball for 3 hours. The attrition milling process was performed at the constant speed of 800 rpm and ball to powder weight ratio (BPR) was 100 : 1. The characteristics of synthesized pigment were analyzed by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), particle size analyser (PSA) and CIE $L^*a^*b^*$. The XRD patterns of $CoAl_2O_4$ show single phase spinel structure. The particle size of $CoAl_2O_4$ measured by FE-SEM, TEM and PSA analysis was in the range of 100~200 nm. The blue color of obtained $CoAl_2O_4$ pigments could be confirmed through CIE $L^*a^*b^*$ measurement.