• Title/Summary/Keyword: Zinc leaching

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EAF Dust Recycling Technology in Japan

  • Sasamoto, Hirohiko;Furukawa, Takeshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.9-18
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    • 2001
  • 1. EAF Dust in Japan - Generation and Characteristics. The quantity of dust generated from EAF shops in Japan was estimated to be 520,000 tons/year in 1999. Extremely fine dust (or fume) is formed in the EAF by metal vaporization. Its characteristics such as chemical compositions, phases, particle size, leaching of heavy metal are mentioned. 2. EAF Dust Treatment Methods in Japan. In 1999, 61% of EAF dust was treated by regional zinc recovery processing routes, 25% went to landfill disposal, 4% was reused as cement material, and 10% was treated by on-site processing routes. The problems of EAF dust treatment methods in Japan are: (1) very high treatment cost, and (2) heavy environmental load (leaching of heavy metal, emission of dioxins, depletion of disposal sites, etc). It has been much hoped for that new dust management technology would be developed. 3. New technology of EAF dust treatment in Japan. In Japan, some new technologies of EAF dust treatment have been developed, and some others are in the developing stages. Following five processes are mentioned:. (1) Smelting reduction process by Kawasaki Steel, (2) DSM process by Daido Steel, (3) VHR process by Aichi Steel, (4) On-site dust direct recycling technology, and (5) Process technology of direct separation and recovery of iron and zinc metals contained in high temperature EAF off gas by the Japan Research and Development Center fur Metals.

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Comparison of Ionic Equilibria Analysis of ZnSO4-Fe2(SO4)3-Na2SO4-H2SO4-NaOH-H2O System at 25℃ between Pitzer and Vasil'ev Equation (25℃에서 ZnSO4-Fe2(SO4)3-Na2SO4-H2SO4-NaOH-H2O계에 대해 Pitzer식과 Vasil'ev식에 의한 이온평형해석 비교)

  • Lee, Man-Seung;Lee, Kyoung-Ju;Nam, Sang-Ho
    • Analytical Science and Technology
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    • v.16 no.2
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    • pp.159-165
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    • 2003
  • To develop an ionic equilibria model applicable to the sulfuric acid leaching solutions of zinc oxide ore, the method of the Pitzer equation and that of the Vasil'ev equation were compared. As the ionic strength of the solution increased to 9 m, the results of ionic equilibria by the Pitzer equation were more accurate than those by Vasil'ev. To simulate the sulfuric acid leaching solutions of zinc oxide ore, the mixed solutions with the various composition of $ZnSO_4-Fe_2(SO_4)_3-Na_2SO_4-H_2SO_4-NaOH-H_2O$ were prepared. The pH values calculated in this study agreed well with those measured at $25^{\circ}C$.

A Study on the Enhanced Cleanup of Mine Tailings Using Thiobacillus ferrooxidans (Thiobacillus ferrooxidans를 이용한 광미 정화의 효율 증진에 관한 연구)

  • 이지희;최상일
    • Journal of the Korean Society of Groundwater Environment
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    • v.6 no.3
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    • pp.120-125
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    • 1999
  • This study was carried out to enhance the efficiency of bioleaching of heavy metals. copper and zinc from the soil samples obtained from mine tailings in Cho-il Mine located in Dan-Yang, Choong-Buk. The effects of medium (9 K) composition on the leaching efficiency were investigated by changing concentrations of the dominant components. phosphorus, nitrogen source. and energy source which are the most important factors governing the growth and multiplication of microorganism. The results of the bioleaching test at different phosphorus concentrations of medium, 0 mM. 3.0 mM, and 6.0 mM showed that leaching efficiency for zinc and copper was 98.8% and 47.5% respectively at 0 mM and decreased at higher phosphorus concentration 6.0 mM. In the bioleaching test of zinc and copper at 0 mM, 45 mM, and 90 mM nitrogen concentrations, the Highest efficiency of 85% and 46.4% was obtained for zinc and cooper respectively at 45 mM and the lower efficiency observed for 90mM nitrogen addition. The zinc and copper leaching with variation of energy source dosage showed the highest removal efficiency, 93% for zinc in the absence of energy source and 46.4% for copper at 160mM energy source.

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Effect of Calcium Chloride and Sodium Chloride on the Leaching Behavior of Heavy Metals in Roadside Sediments (염화칼슘과 소금이 도로변 퇴적물의 중금속 용출에 미치는 영향)

  • Lee Pyeong koo;Yu Youn hee;Yun Sung taek
    • Journal of Soil and Groundwater Environment
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    • v.9 no.4
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    • pp.15-23
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    • 2004
  • Deicer operations provide traffic safety during winter driving conditions in urban areas. Using large quantities of de-icing chemicals (i.e., $CaCl_2$ and NaCl) can cause serious environmental problems and may change behaviors of heavy metals in roadside sediments, resulting in an increase in mobilization of heavy metals due to complexation of heavy metals with chloride ions. To examine effect of de-icing salt concentration on the leaching behaviors and mobility of heavy metals (cadmium, zinc, copper, lead, arsenic, nickel, chromium, cobalt, manganese, and iron), leaching experiments were conducted on roadside sediments collected from Seoul city using de-icing salt solutions having various concentrations (0.01-5.0M). Results indicate that zinc, copper, and manganese in roadside sediments were easily mobilized, whereas chromium and cobalt remain strongly fixed. The zinc, copper and manganese concentrations measured in the leaching experiments were relatively high. De-icing salts can cause a decrease in partitioning between adsorbed (or precipitated) and dissolved metals, resulting in an increase in concentrations of dissolved metals in salt laden snowmelt. As a result, run-off water quality can be degraded. The de-icing salt applied on the road surface also lead to infiltration and contamination of heavy metal to groundwater.

A Study on the Cementation Reaction of Cadmium by Zinc Powders from Leaching Solution of Waste Nickel-Cadmium Batteries (폐니켈-카드뮴 전지 침출액으로부터 아연 분말을 이용한 카드뮴의 치환반응에 대한 연구)

  • Kim, Min-Jun;Park, Il-Jeong;Kim, Dae-Weon;Jung, Hang-Chul
    • Resources Recycling
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    • v.28 no.1
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    • pp.23-31
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    • 2019
  • Cementation is one of economical and efficient recycling method precipitating the metal ion in solution by adding another active metal. In this study for optimizing cadmium recovery efficiency, it was performed as a function of the effect of pH, temperature, particle size, and input amount of zinc in 0.1 M $CdSO_4$ solution and Ni-Cd battery leaching solutions, respectively. The particle size of zinc and temperature were key factors for Cd cementation and it was confirmed that the input amount of 2.6 of Zn/Cd ratio using granular-type zinc was optimal condition for selective Cd recovery efficiency at $25^{\circ}C$.

Aqueous oxidation of sulfide ore (part 1) Aqueous Oxidation of Marmatite in Ammonia Solution (黃化鑛의 液相酸化 (第1報) 亞鉛鑛의 암모니아溶液中에서의 濕式酸化)

  • Kim, Dong-Seon;Chang, Tae-Seong;Lee, Yong-Bok
    • Journal of the Korean Chemical Society
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    • v.10 no.2
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    • pp.54-58
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    • 1966
  • By means of aqueous oxidation in ammonia solution, metallic zinc and sulfur in marmatite were leached. In this study, it was found that the concentration of ammonia was extremely influenced on the oxidation ratio of Zn and S, and the more the leaching temperature was low, the more their leaching ratio was decreased. The maximum leaching ratio to the contents in marmatite was obtained at the following conditions. Particle size 270 mesh above, $NH_3$ conc, 25%, Press. 4.2 kg/$cm_2$, Temp.$ 60 ^{\circ}C$, Time 20hrs. Leaching ratio; Zn 55% and S 50%.

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Study of the environmental assessment of heavy metals bearing slag utilization (중금속 함유 폐기물의 재사용을 위한 환경적 평가에 관한 연구)

  • Bae, Hae-Ryong;Gwon, Yeong-Bae;Moszkowicz Pierre
    • 연구논문집
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    • s.28
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    • pp.161-172
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    • 1998
  • In the recycling industry, the recuperation of zinc from Electric Arc Furnace dust by the Waelz process generates important quantities of slag. This slag presents good mechanical properties, and for the most siliceous slag. a high stability which would enable its use by total or partial substitution of certain granulates in civil engineering Our study (within the framwork of a European programme cofunded by the European Commission-DGXII) concerns the physico-chemical and mineralogical characterization and leaching behaviour of several types of Waelz slag. The leaching tests are regulatory tests and specific characterization tests of leaching behaviour. They take into account the influence of several main parameters of the valorization scenarios envisaged for the slag(e.g. pH, Redox potential, chemical nature of the leachant, type of contact-liquid/ solid etc.).

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Leaching Behavior of Heavy Metals from an Ore Containing High Concentration as Utilizing Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans (Acidithiobacillus ferrooxidans와 Acidithiobacillus thiooxidans를 활용한 고농도 비소 함유 광석 내 중금속 용출 거동 연구)

  • Kim, Gahee;Kim, Rina;Kim, Kwanho;You, Kwang-suk
    • Resources Recycling
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    • v.30 no.2
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    • pp.14-23
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    • 2021
  • To investigate the potential for leaching of heavy metals by bacteria from ores stacked on actual mining sites, leaching tests of a complex metallic ore (Pb-Zn-As ore) were conducted over 60 days using acidophile bacteria Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans under initial acidic conditions. Initially, a small amount of heavy metals was leached due to the initial acidic conditions. After 20 days, when A. thiooxidans in the reactor was adapted to the ore, the amount of leached heavy metals rapidly increased; the concentrations of leached arsenic, iron, and zinc reached a maximum of 2800, 3700, and 2500 mg/L, respectively. On the other hand, in the presence of A. ferrooxidans or in the control test without bacteria, heavy metals, except zinc, were barely detected in leaching. Through this study, it was confirmed that (i) bacteria could leach heavy metals at mining sites under acidic conditions and (ii) leaching of heavy metals from a high arsenic-containing ore by A. thiooxidans was more significant than that by A. ferrooxidans.

The Study of Hydrometallurgical Process for Recovery of Zinc from Electric Arc Furnace Dust (습식산화법을 이용한 제강분진 내 아연회수에 관한 연구)

  • Moon, Dea-Hyun;Jeung, Jae-Hoon;Chang, Soon-Woong
    • Journal of Environmental Science International
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    • v.25 no.2
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    • pp.331-336
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    • 2016
  • In this study the optimum conditions for recovery of valuable metal in Electric Arc Furnace Dusts were investigated. 2M of $H_2SO_4$, 1~5 of solid/liquid ratio, 0~180 min of leaching time has been established for leaching condition, and for electrowinning, each of Pt, C, Zn, Pb anode and Zn, Cu cathode was compared respectively at pH 2, 4 and 6. The result of elemental analysis of Zn crystal, a lagre quantity of Fe and H has been observed with Zn and other heavy metal, therefore, impurities removing process would be requir for enhancing purity of Zn. As the result, about 60% of Zn has been recovered under condition of 2 M of $H_2SO_4$, 1:2 of S/L ratio at 120 min, and Pt or Pb for anode, Zn for cathode has been shown the highest efficiency of electrowinning at pH 6.

EAF Dust Treatment at Miike Smelting CO., LTD.

  • Noda, Shinji;Tatehana, Yoshikazu
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.375-380
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    • 2001
  • MF is a half shaft blast furnace which has been developed at Mitsui Miike Smelter in the 1960’s to treat vertical retort residue. The MF has also been tested for treatment of various recycling materials and wastes. Now various secondaries and wastes (EAF dust, zinc leaching residue, Cu sludge, etc ) are mainly treated. Powder materials are briquetted with reductant before being fed to the furnace. Products are crude zinc oxide, matte, non-hazardous slag and steam. Zinc and lead are recovered in oxide dust, and copper and silver are recovered in matte. The MF can be widely applied to many kinds of materials which contain such non-ferrous metal-valuables. In addition, the improvement in operation and technology has effectively made the unit capacity much larger. The MF now has many advantages for these treatment processes.

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