• Title/Summary/Keyword: Yarn pull-out

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A Study on the Failure Modes of Neat Kevlar Fabric and Kevlar Liquid Armor Impregnated with Shear Thickening Fluid (케블라 직물과 전단농화유체로 함침된 케블라 액체 방탄재의 파단모드 연구)

  • Yoon, Byung-Il;Song, Heung-Sub;Paik, Jong-Gyu
    • Composites Research
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    • v.20 no.3
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    • pp.17-24
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    • 2007
  • In this study, the failure modes by ballistic impacts were studied both for a neat Kevlar woven fabric and a Kevlar liquid armor impregnated with shear thickening fluid (STF) containing silica particles. These two materials showed quite different failure modes macroscopically in ballistic impacts tests used by Cal.22 FSP and 9mm FMJ bullet. Yarn pull-out for the neat Kevlar woven fabric and yarn fracture occurred partially through all plies from 1st ply to last one for the STF-Kevlar are an important energy absorption mechanisms. The results observed by S.E.M showed commonly fiber damage which are torn skin in the longitudinal fiber direction, fiber split axially and fiber fracture for two materials. The reasons why STF-kevlar liquid armor material exhibits excellent ballistic performance are as follow: firstly the increased friction forces between yarn-yarn and fabric-fabric covered with silica particles and secondary the evolution of shear thickening phenomenmon resulting in suppression of yarn mobility.

Assessment of push-pull forces of yarn-carrying carts at some fiber-twisting factories (일부 섬유제품제조업의 밀기-당기기 작업 평가)

  • Lee, Sang-Man;Kim, Sung-Whan;Kim, Seung-Gon;Lee, Chae-Yong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.21 no.4
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    • pp.209-214
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    • 2011
  • Objectives: To assess the risk of pushing or pulling the yarn-carrying cart, the survey was performed in some fiber manufacturing factories. Methods: We selected 6 fiber-twisting factories which agreed to in-site survey of their workplace. To measure both initial and sustained forces of the push-pull tasks, Chatillon CSD500 dynamometer(2004, Ametek, USA) was used. The mean of 3 tests for the same cart was adopted as the measured forces. Height and width of cart, weight of spooled yarns, and distance of movement were also measured. Inspection of cart wheel, moving path, and the actual hand position while moving was done. Results: More than one pushing or pulling task exceeded the push-pull force limits of design goal in 5 factories. Though the cart was not loaded the heaviest weight in the factory, the measured push or pull force exceeded the limits several times. A few cart wheels were worn out and tangled with pieces of yarn. It was also observed some holes in the moving path. Conclusions: While the push-pull task is not included in the 11 scopes of over-burdened work notified by Korean government, it should be recognized as risk factor of work-related musculoskeletal disorders. The maintenance work such as regular change and frequent cleaning of cart wheel, the use of fitting wheel, and flattening of bumpy floor through the moving path should be advised importantly in the worksite management of work-related musculoskeletal disorders.

Unit Cell FEM Analysis Using I-Fiber Single Stitch with Different Thickness

  • Tapullima, Jonathan;Park, Gyu Yeong;Yoon, Dong Hwan;Choi, Jin Ho
    • Composites Research
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    • v.34 no.1
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    • pp.30-34
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    • 2021
  • This paper present a three-dimensional unit cell finite element analysis to predict the pull-out behavior of a single stitch in a composite laminate. The stitching process used for this study correspond to the I-fiber stitching method that has been studied by the Composite Structures Lab (CSL) as a new through-thickness reinforced method. A total of six cases were analyzed, which were divided in two groups by the stitching yarn used, 6k and 12k. Each group of cases have three different thickness according to the amount of plies; 16 plies, 32 plies and 64 plies. The finite element analysis used the cohesive zone method to characterize the single stitch reinforcement in the interface. Due to the complexity of the load vs displacement curves taken from the experimental results, a bilinear and trilinear bridging laws were implemented in the models. The cohesive parameters used for each case showed a good agreement with the experimental data and can be used for future studies.

A Study on the Low Speed Impact Response and Frictional Characteristics of Shear Thickening Fluid Impregnated Kevlar Fabrics (전단농화유체를 함침한 케블라 직물의 저속충격 거동 및 마찰특성 연구)

  • Lee, Bok-Won;Lee, Song-Hyun;Kim, Chun-Gon;Yoon, Byung-Il;Paik, Jong-Gyu
    • Composites Research
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    • v.21 no.2
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    • pp.15-24
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    • 2008
  • In this study, shear thickening fluid (STF) filled with rigid nano silica particles was impregnated in plain woven Kevlar fabrics to improve the impact resistance performance. The nano silica particles with an average diameter of 100nm, 300nm, and 500nm were used to make shear thickening fluid to estimate the effect of particle size on the impact behavior of STF impregnated Kevlar fabrics. The yam pull-out and frictional tests were conducted to estimate the effect of impregnated STF on the frictional characteristics. The test results showed that the friction forces were dramatically increased at the STF onset shear strain rates that were measured in preliminary rheology tests. The low speed impact tests were performed using the drop test machine. The results showed that the impregnated STF improved the impact resistance performance of the Kevlar fabrics in terms of the impact energy absorption and the deformation. It has been shown through tests that the impregnated STF affects the interfacial friction which contributes to improve the energy absorption in the Kevlar fabrics. Especially, the impregnation of the STF with the smaller particle size into the Kevlar fabrics showed the better performance in impact energy absorption.

Tensile Properties of Carbon-Glass/Epoxy Hybrid Laminates Produced by VARTM (VARTM 법으로 제작한 탄소-유리/에폭시 하이브리드 적층재의 인장 특성)

  • Kim, Yonjig
    • Korean Journal of Metals and Materials
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    • v.49 no.10
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    • pp.760-765
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    • 2011
  • This paper presents a study of the tensile behavior of carbon and glass fiber reinforced epoxy hybrid laminates manufactured by vacuum assisted resin transfer molding (VARTM). The objective of this study was to develop and characterize carbon fiber reinforced plastic hybrid composite material that is low cost and light-weight and that possesses adequate strength and stiffness. The effect of position and content of the glass fabric layer on the tensile properties of the hybrid laminates was examined. The strength and stiffness of the hybrid laminates showed a steady decrease with an increase of the glass fabric content this decrease was almost linear. Fracture strain of these laminates showed a slight increasing trend when glass fabric content was increased up to 3 layers, but at a glass fabric content > 3 layers the strain was almost constant. When glass fabric layers were at both outer surfaces, the hybrid laminate exhibited a slightly higher tensile strength and elastic modulus due to the small amount of glass yarn pull-out.