• Title/Summary/Keyword: Yarn

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An Experimental Investigation of Yarn Tension in Simulated Ring Spinning

  • Tang Zheng-Xue;Wang Xungai;Fraser W. Barrie;Wang Lijing
    • Fibers and Polymers
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    • v.5 no.4
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    • pp.275-279
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    • 2004
  • Yarn tension is a key factor that affects the efficiency of a ring spinning system. In this paper, a specially constructed rig, which can rotate a yam at a high speed without inserting any real twist into the yarn, was used to simulate a ring spinning process. Yarn tension was measured at the guide-eye during the simulated spinning of different yarns at various balloon heights and with varying yarn length in the balloon. The effect of balloon shape, yarn hairiness and thickness, and yam rotating speed, on the measured yarn tension, was examined. The results indicate that the collapse of balloon shape from single loop to double loop, or from double loop to triple etc, lead to sudden reduction in yarn tension. Under otherwise identical conditions, a longer length of yarn in the balloon gives a lower yarn tension at the guide-eye. In addition, thicker yarns and/or more hairy yarns generate a higher tension in the yarn, due to the increased air drag acting on the thicker or more hairy yarns.

The Fiber Behavior in Yarn Formation and the Physical Properties of Solo-spun Yarn(1) (Solo-spun 방적에서 섬유의 거동과 사의 물리적 성질(1))

  • Park, Su Hyeon;Kim, Seung Jin
    • Textile Coloration and Finishing
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    • v.13 no.5
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    • pp.58-58
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    • 2001
  • This study surveys the fiber behavior in yarn formation and the physical properties of Solo-spun yarn. The specimens were made by six types of Solo-spun rollers with fixed twist multiplier. The physical properties such as yarn count, evenness, strength, and breaking elongation of these yarns were compared with the properties of ring spun yarns and analysed with the mechanism of Solo-spun yarn formation. The grooves on the surface of Solo-spun roller divide the web and interfere the twist propagation. These phenomena cause the uneven draft and the fly of fiber, so the Solo-spun yarn becomes finer than fing-spun yarn and the yarn breaking strength and elongation deteriorate, but these demerits can be improved with rounding the protruded edge of Solo-spun roller grooves.

Study on Manufacturing Technology of Coating Yarns for Awning Fabrics (차양막 직물용 코팅사 제조기술에 관한 연구)

  • Kim, Seung-Jin;Lee, Eun-Ho;Heo, Kyeung;Kim, Hyun-Ah
    • Textile Coloration and Finishing
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    • v.27 no.1
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    • pp.35-49
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    • 2015
  • This paper investigated optimum process conditions of coating yarn for awning fabric. For this purpose, the simulation for processability and yarn quality using SPSS statistics package was carried out, and PP/TPO and PET/PVC coating yarns specimens were made with variation of extruder temperature and feed speed of core yarn on the yarn coating machine for examining simulation result. It was revealed that optimum coating conditions of PP/TPO 1000d coating yarn were extruder temperature $150^{\circ}C$, and core yarn feed speed 400~500m/min. Mechanical property and thermal shrinkage of PP/TPO coating yarn made at this conditions were best and core evenness rates of these coating yarns by yarn compression tester were also superior, which was certified by SEM photograph. In addition, these experimental results were coincided with simulation results. It was found that, in PET/PVC coating yarn, yarn physical properties between 1500d and 1200d coated yarns were not shown any difference, and core evenness rates of these coating yarns were superior. It revealed and concluded that these simulated coating conditions are applicable to production field.

Effect of Air-jet Texturing Conditions on the Physical Properties of Low Melting Polyester/Tencel Composite Yarn (에어제트 텍스처링 조건이 저융점 폴리에스터/텐셀 복합사의 물리적 특성에 미치는 영향)

  • Lee, Sun Young;Yoo, Jae Jung;Choi, Oh Gon;Lee, Si Woo;Lee, Seung Goo
    • Textile Coloration and Finishing
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    • v.25 no.1
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    • pp.47-55
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    • 2013
  • Physical properties of the composite yarn using low-melting(LM) polyester/Tencel were investigated with air-jet texturing conditions such as temperature, take-up overfeed, yarn speed and air pressure. Surface morphology, microstructure, tensile property, glossiness were evaluated. Surface morphology of a composite yarn had more damaged and loosened structure according to increase of take-up overfeed, yarn speed and air pressure. Crystallinity was affected by parameters such as temperature, yarn speed, take-up overfeed and air pressure and especially, yarn speed was most effective for increase of crystallinity. Also, it was found that temperature and air pressure had significantly affected tensile properties of a composite yarn. The glossiness of yarn increased with increase of temperature, yarn speed and air pressure.

Mechanical Properties of Woven Fabrics Made from Thick & Thin Yarn (태세사(Thick & Thin Yarn)로 제작된 직물의 역학적 특성)

  • Shin Hyun-Sae;Kim Young-Sang;Son Jun-Sik
    • Textile Coloration and Finishing
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    • v.18 no.2 s.87
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    • pp.39-45
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    • 2006
  • The aim of this work is to develop sense-differentiated textiles using Thick-Thin polyester yarn(T-T yarn) with finer than 1 denier mono filament. The ITY(Interlace Textured Yarn) using T-T yarn with various over feed ratios of PET filament was manufactured with different shrinking percentage of core yarn and then the fabrics were woven on the same weaving 100m using ITY produced. The mechanical properties and the handles of the fabrics were examined with KES-FB system suggested by Kawabata. The shrinkage of ITY was increased with decreasing over feed ratio and increased with increasing heat treatment temperature of T-T yarn. The initial elasticity modulus of ITY was decreased with increasing over feed ratio and heat treatment temperature of T-T yarn. The tensile energy of fabrics was decreased with increasing of over feed ratio, but bending rigidity and shear rigidity of fabrics were increased with increasing of over feed ratio of PET filament. The results indicate that the fabric using T-T yarn with finer than I denier mono filament can be used for the purpose of sense-differentiated textile.

Study on Thermoplastic Polyester Elastomer Coated Yarn for Replacing PVC Coated Yarn(1) (PVC 대체를 위한 열가소성 폴리에스테르 탄성중합체 코팅사 연구(1))

  • Young Ho Seo;See Woo Park;Myoung Jin Song;Hye Jin Hwang;Tae Hwan Oh
    • Textile Coloration and Finishing
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    • v.35 no.3
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    • pp.137-150
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    • 2023
  • This paper investigated the applicability of polyester yarn coating using ther- moplastic polyester elastomer (TPEE) to replace polyvinyl chloride (PVC) coated yarn for blinds fabric. For this purpose, suitable TPEE for yarn coating was selected by measuring thermal and rheological properties and the yarn coating process conditions were investigated by changing variables such as extrusion temperature, die and nipple dimensions, take-up speed, and core yarn denier. TPEE coated yarns with a diameter of 0.3 and 0.4 mm were prepared, respectively. Tensile properties and cross-section uniformity revealed by a scanning electron microscopy (SEM) of the TPEE coated yarn were analyzed. Among several candidates, TPEE having a melt index of 35 and melting temperature of 153℃ was the most suitable for replacing PVC, and the opti- mum coating conditions for the TPEE coating yarn were a head temperature of 170℃ and core yarn denier of 420 denier. The selected TPEE coated yarns have enough ten- sile strength and uniformity to replace present PVC coated yarns, certified by SEM photograph.

Study on the Physical Property of PTT/Tencel/Cotton MVS Blended Yarn for High Emotional Garment (I) - Physical property of blended yarn according to yarn structure - (고감성 PTT/Tencel/Cotton MVS 혼방사 패션소재의 물성에 관한 연구 (I) - 사 구조에 따른 혼방사 물성 -)

  • Kim, Hyun Ah
    • Fashion & Textile Research Journal
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    • v.18 no.1
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    • pp.113-119
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    • 2016
  • The evolution of spinning technology was focused on improving productivity with good quality of yarns. More detail spinning technology according to mixing of various kinds of fibre materials on the air vortex spinning system is required for obtaining good quality yarns. This paper investigated the physical properties of air vortex yarns compared with ring and compact yarns using PTT/tencel/cotton fibres. It was observed that unevenness of air vortex yarns was higher than those of ring and compact yarns, which resulted in low tenacity and breaking strain of air vortex yarns. Initial modulus of air vortex yarns was higher than those of ring and compact yarns. Yarn imperfections of air vortex yarns such as thin, thick and nep were much more than those of ring and compact yarns. These poor yarn qualities of air vortex yarn were attributed to the fasciated yarn structure with parallel fibres in the core part of the air vortex yarn. However, yarn hairiness of air vortex yarns was less and shorter than those of ring and compact yarns. Thermal shrinkage of air vortex yarns were higher than that of ring yarns, which was caused by sensible thermal shrinkage of PTT fibres on the bulky yarn surface and core part of air vortex yarns.

Wearing Performance and Comfort Property of PTT/Wool/Modal Air Vortex Yarn Knitted Fabrics (PTT/Wool/Modal Air vortex사 편성물의 의류 착용성능과 쾌적물성)

  • Kim, Hyunah
    • Journal of the Korean Society of Clothing and Textiles
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    • v.40 no.2
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    • pp.305-314
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    • 2016
  • This paper investigated the applicable possibility of PTT and wool staple fibers to the air vortex system as high quality yarns for a high emotional and comfort garment. It was found that the tactile hand of vortex yarn knitted fabrics was harsher than ring and compact yarns knitted fabrics. It was observed that formability and sewability of air vortex yarn knitted fabrics seemed worse than ring and compact yarns due to low tensile and compressional resilience and high bending and shear hysteresis of air vortex yarn knitted fabrics. It revealed that wicking and drying rates of air vortex yarn knitted fabric were better than ring and compact yarns; in addition, the heat keepability of vortex yarn knitted fabric was higher than ring and compact yarns due to low thermal conductivity and max heat flow rate ($Q_{max}$). Any difference of thermal shrinkage between air vortex and ring yarn knitted fabrics was not shown, but pilling characteristic of air vortex yarn knitted fabric was superior. However, it was shown that wicking, drying, thermal property and pilling characteristics of air vortex yarn knitted fabric were superior due to air vortex yarn structure with parallel fibers in the core part and periodical and fasciated twists in the sheath part of the yarns.

The Physical Properties of Super Bulky Yarn According to Textured Condition (Super Bulky Yarn의 사가공 조건에 따른 물성변화)

  • Park, Myung-Soo
    • Fashion & Textile Research Journal
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    • v.12 no.4
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    • pp.500-507
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    • 2010
  • In this study, physical properties were studied by using latent stretching yarn in order to develop the texturing yarn technique for super bulky yarn, which is better in bulkiness and handle than natural wool and also adds property of synthetic fiber to natural wool. In order to obtain textured conditions by analysing basic properties for manufacturing DTY yarn with super bulky property, DTY 50d/12 after spinning latent yarn spined POY 80d/12 was obtained under the two conditions of (i) false twist(T/M) level 3 in DTY texturing and (ii) draw ratio level 4 in draw texturing. For DTY texturing yarn, Elongation rate increased as the heat treatment time and temperatures increased. In addition, shrinkage became higher as false twist was higher, so that elongation rate became lower. When annealing became longer in time and higher in temperature, initial modulus increased. In addition, as the count of false twist increased, the initial modulus showed higher values. For draw texturing yarn, under the conditions of heat temperature 180 and heating time 30 minutes, shrinkage rate in draw ratio 1.55 and 1.6 draw ratio was 7%, and that in 1.65 and 1.7 draw ratio was 8.5%. High draw ratio samples' tenacity was much influenced by heating time and temperature, but low draw ratio samples' tenacity was influenced not by treated time, but by treated temperature.

A Study on the Physical Properties Between MTS and RING Spun Yarns (MTS 사와 Ring 사의 역학적 특성에 관한 연구)

  • 김영호;김승진;홍성철;박인동
    • Textile Coloration and Finishing
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    • v.12 no.4
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    • pp.227-232
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    • 2000
  • This study surveys the yarn physical properties of the MTS spun yarn & Ring spun yarn. For this purpose, wool/polyester 50%/50%, 2/72Nm blended yarns were made simultaneously with same materials to minimize the error. Yarn count, twist, unevenness, hairiness, bending properties, and compression properties of the yarns were measured and discussed with MTS spun yarn & ring spun yarn.

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