• Title/Summary/Keyword: Yard Simulation

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Optimizing Total Transport Cost Incurred under Specific Port System: With a Case of Managing POSCO-owned Berths (특수항만구조하에서의 물류비용 최적화에 관한 연구 - 포항제철의 원료부두 사례를 중심으로 -)

  • Kim, Weon-Jae
    • Journal of Korea Port Economic Association
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    • v.26 no.3
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    • pp.42-55
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    • 2010
  • This paper primarily deals with a decision-making for determining the number of voyages in each ship size under a specific port structure in order to minimize the total transport cost consisting of transport cost at sea, queuing cost in port, and inventory cost in yard. As a result of computer simulation using queuing model characterized by inter-arrival time distribution, we were able to find out some combination of voyage numbers of 3 ship-size(50,000-ton, 100,000-ton, and 200,000-ton), where the total transport cost can be minimized under a specific port structure. The simulation model also allows us to figure out any trade-off relationship among sea transport cost, queuing cost in port, and inventory cost in yard. Put it differently, an attempt to reduce the sea transport cost by increasing the number of voyages of the largest ship size, the transport cost incurred in both port and yard is hypothesized to be increased and vice versa. Consequently, Port managers are required to adjust the number of annual number of voyages allocated in each ship size, put into the sea lines for importing raw materials, in order to optimize the transport costs incurred under the specific port system. We may consider a net present value(NPV) model for performing an economic feasibility analysis on port investment project. If a total discounted net benefit, including cost savings, exceeds the initial investment for an additional berth construction, then we accept the port investment project. Otherwise, we reject the proposed port investment plan.

A Heuristic Model for Appropriation of Voyage Allocation under Specific Port Condition Using Regression Analyses - With a Case Analysis on POSCO-owned Port - (휴리스틱 회귀모델을 이용한 특정항만 조건하에서의 선형별 적정 항차배분에 관한 연구 - 포항제철(주) 전용항만 사례를 중심으로-)

  • Kim, Weonjae
    • Journal of Korea Port Economic Association
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    • v.29 no.3
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    • pp.159-174
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    • 2013
  • This paper mainly deals with the appropriation of ship voyage allocation, using a heuristic regression model, in order to reduce total costs incurred in port, yard and at sea under the specific port condition. Because of different behavior of costs incurred in port, yard and at sea, an effort to minimize these costs by adjusting the number of voyages for three ship classes(50,000, 100,000, and 150,000-ton) should be made. For instance, if the port managers attempt to reduce the sea transport cost by increasing the annual allocated number of ship voyages classed 150,000-ton for economies of scale, they have no choice but to suffer a significant increase in queueing cost due to port congestion. To put it differently, there are trade-off relationships among the costs incurred in port, yard, and at sea. We utilized a computer simulation result to perform a couple of regression analyses in order to figure out the appropriate range of allocated number of voyages of each ship class using a heuristic approach. The detailed analytical results will be shown at the main paper. We also suggested a net present value(NPV) model to make a proper investment decision for an additional berth of 200,000-ton class that alleviates port congestion and reduces transport cost incurred both in port and at sea.

A Study on Gantry Control using Neural Network Two Degree of PID Controller (신경회로망 2 자유도 PID 제어기를 이용한 갠트리 크레인제어에 관한 연구)

  • 최성욱;손주한;이진우;이영진;이권순
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2000.11a
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    • pp.159-167
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    • 2000
  • During the operation of crane system in the container yard, it is necessary to control the crane trolley position so that the swing of the hanging container is minimized. Recently an automatic control system with high speed and rapid transportation is required. Therefore, we designed a controller to control the crane system with disturbances and weight change. In this paper, we present the neural network two degree of freedom PID controller to control the swing motion and trolley position. Then we executed the computer simulation to verify the performance of the proposed controller and compared the performance of the neural network PID controller with our proposed controller in terms of the rope swing and the precision of position control. Computer simulation results show that the proposed controller has better performances than neural network PID with disturbances.

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A Study on Controller Design for An Optimal Control of Container Crane (컨테이너 크레인의 최적제어를 위한 제어기 설계에 관한 연구)

  • 최성욱;손주한;이진우;이영진;이권순
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.142-142
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    • 2000
  • During the operation of crane system in container yard, it is necessary to control the crane trolley position so that the swing of the hanging container is minimized. Recently an automatic control system with high speed and rapid transportation is required. Therefore, we designed a controller to control the crane system with disturbances. In this paper, Ive present the neural network two degree of freedom PID controller to control the swing motion and trolley position. Then we executed the computer simulation to verify the performance of the proposed controller and compared the performance of the neural network PID controller with our proposed controller in terms of the rope swing and the precision of position control . Computer simulation results show that the proposed controller has better performances than neural network PID with disturbances.

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Development of simulation-based ship production execution system(SPEXS) for a panel block assembly shop (판넬블록 생산관리를 위한 시뮬레이션 기반 조선생산실행시스템 개발)

  • Lee, Kwang-Kook;Kim, Young-Hun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.11
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    • pp.2313-2320
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    • 2011
  • The management of a panel block shop in a shipyard is a complex process that entails the largest amount of work and in which many decisions are involved. Shipbuilders have considered the process as a bottleneck since every panel for every ship and offshore hull structure must be processed through the shop. In order to maximize process productivity, simulation-based ship production execution system(SPEXS) is proposed for panel block operations utilising discrete-event simulation and simulated annealing. An application of panel block assembly shop, called SPEX-Panel supports production planners by general dispatching rules and metaheuristics to make better scheduling decisions on the shop floor. In addition, the system will help increase productivity in the yard with continuous improvement.

A Study on Simulation of Remarshalling Work in an Automated Container Terminal (자동화 컨테이너터미널의 이적작업에 관한 시뮬레이션 연구)

  • Lee Joo-Ho;Choi Yong-Seok
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.11a
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    • pp.203-208
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    • 2004
  • The objective of this study is to analyze the efficiency of marshalling work using ATC(automated transfer crane) for ACT(automated container terminal). It is important fact to assignment of containers, because the character of ACT which block layout is vertical for berth and there are four other works which are inbound, oubound, loading and unloading in one block. And then there is need which assignment of containers with remarshaling work using ATCs in one block. Therefore, we analyze the efficiency of remarshaling work using simulation and suggest the assignment methodology of containers in yard

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Study on Simulation for Buffer Space Analysis of Container Crane with Dual Trolley (듀얼 트롤리형 컨테이너 크레인 버퍼공간 분석을 위한 시뮬레이션 연구)

  • Choi, Yong-Seok;Won, Seung-Hwan
    • Journal of Navigation and Port Research
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    • v.33 no.5
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    • pp.331-337
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    • 2009
  • Container crane is main equipment in container terminals and it determines the productivity and the efficiency of container terminals. The typical type of container cranes has the single trolley and one among advanced types of them has the dual trolley. The objective of this paper is to analyze the buffer size of a container crane with the dual trolley in container terminals. We present a simulation model for analysing the buffer space of a container crane with the dual trolley. The buffer space is located between main trolley in sea-side and second trolley in yard-side. We performs various simulation experiments and analyze the buffer size to estimate the required productivity.

A Basic Study of Dynamic Simulation Model for In-situ Production and Erection of Precast Concrete Members (PC의 현장생산-설치 통합관리를 위한 동적 시뮬레이션 모델 기초연구)

  • Son, Seung-Hyun;Kim, Ki-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.42-43
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    • 2019
  • In-situ production of PC (precast concrete) members can reduce costs by about 14.5% -21.6% compared to in-plant production due to the reduction of transportation costs, factory profits and overhead costs. However, in-situ production of PC members presents a variety of risks, including member production and yard area securing, and lead time for production within the installation period. To solve this, it is necessary be able to analyze and control and monitor the risk factors that influence in-situ production for PC member. The purpose of this study is to develop a dynamic simulation model for in-situ production and erection integrated management for PC members. For this study, risk factor identification, causal loop diagram, and dynamic simulation model construction were performed sequentially. The results of this study will be used as a basis for developing a risk management model for PC in-situ production.

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Simulation-based Evaluation of Container Stacking Strategy for Horizontal Automated Block (자동화 수평 배치 블록을 위한 시뮬레이션 기반 컨테이너 장치 전략 평가)

  • Kim, Min-Ju;Park, Tae-Jin;Kang, Jae-Ho;Ryu, Kwang-Ryel;Kim, Kap-Hwan
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.29 no.1
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    • pp.359-367
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    • 2005
  • In order to increase the productivity of container terminals, automation is being considered seriously in nowadays. A yard is usually automated by running autumated RMGs (rail mounted gantries) which may require somewhat a different stacking strategy to archive a better performance. In this paper, we present a simulation model for RMGs and summarize experimental results with two different stacking strategies applied to a horizontal block which has two non-crossable RMGs. The concentrating strategy, which stacks containers belong to a single ship together and dedicateds each RMG to either ship services or external truck services, showed a good performance in ship unloading. In the contrast, the distributing strategy, which partitions a block into two regions and binds each RMG to one of the regions to improve the productivity of ship services by running each RMG alternately, is suggested for blocks of exporting.

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Sequencing Container Moves for Intra-Block Remarshalling in a Container Terminal Yard (컨테이너 터미널 장치장에서 블록 내 이적을 위한 컨테이너 이동 순서 계획)

  • Kang Jaeho;Oh Myung-Seob;Ryu Kwang Ryel;Kim Kap Hwan
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.11a
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    • pp.273-280
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    • 2004
  • Intra-block remarshalling is the task of rearranging into some target bays those containers whim are scattered around the block, so that the containers can be loaded onto the ship ffficiently. Howeuer, if we rearrange the containers without considering the container larding sequence, too mud! rehandling work will be required at the time rf larding to fetch the right containers whim are stacked under the wrong ones. Therefore, the remarshalling should be done by moving the relevant containers in an appropriate order. This paper presents an efficient heuristic search technique for finding an appropriate container moving order during remarshalling to avoid rehandling at the time of larding. Simulation experiments have shown that the proposed method can generate rehandling-free solutions in a real time.

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