• Title/Summary/Keyword: Wire-Winding

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Design and Fabrication of 1 MVA Single Phase HTS Transformer for Power Distribution with Natural Convection Cooling System

  • Kim, W. S.;Kim, S. H.;Park, K. D.;H. G. Joo;G. W. Hong;J. H. Han;Park, J. H.;H. S. Son;S. Y. Hahn
    • Progress in Superconductivity
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    • v.5 no.2
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    • pp.149-152
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    • 2004
  • The design and the fabrication of a 1 MVA single-phase HTS transformer are presented in this paper, The rated voltages are 22.9 ㎸ for primary and 6.6 ㎸ for secondary, and the rated currents are 44 A and 152 A respectively. The transformer has HTS double pancake type windings. This type of winding has many advantages such as ease of fabrication and maintenance, good distribution of surge voltage and insulation of windings. Single HTS wire was used for primary winding and four HTS parallel wires were used for secondary winding. These windings are arranged reciprocally with the shell type iron core. An FRP cryostat with room temperature bore was fabricated to isolate the iron core from the coolant. The winding will be cooled down to 65 K with sub-cooled liquid nitrogen using a GM-cryocooler. The sub-cooled liquid nitrogen has advantages of good insulation because of no bubbles as well as increased current capacity of HTS wire.

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Development of 22,000Ton Hydraulic Press for the Forming of Heat Plate with Ultra-Large Size (초대형 열교환기용 열판 성형을 위한 22,000Ton급 유압 프레스 개발)

  • Lim S. J.;Park H. J.;Yoon D. J.;Kim E. Z.;Lim H.;Na K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.166-169
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    • 2001
  • 22,000 Ton hydraulic press was developed using wire winding method. The hydraulic press consists of three piece of frame type. The outer layers of yoke-column frame and main cylinder linear were wound with piano wire(1mm${\times}$4mm) under controlled tension and the total length of wound wire was about 450Km. The developed hydraulic press is used for the forming of heat plate with ultra-large size. To obtain large force with relative small apparatus, high pressure of $1,500 Kgf/cm^2$ was supplied to main cylinder through pressure amplification by booster pump. Therefore sealing technique of main cylinder is so crucial that the seals were made of mitre ring type with super-elastic metal. The press total weight is about 150 tons, which is quite light and compact relative to that of conventional hydraulic press.

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A Study on the Mechanical Method of Observing Winding Behavior by Charging and Discharging of Type II High Pressure Hydrogen Storage Tank (Type II 고압수소저장용기의 충전과 방출에 의한 권선 거동 관찰의 기계적 방법에 관한 연구)

  • KIM, SEUNGHWAN;HAN, JINMOOK;LEE, SUNGHEE;JUNG, YOUNGGUAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.2
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    • pp.158-163
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    • 2022
  • The test method on the Type II high-pressure hydrogen storage tanks made of the metal wire hoop winding is a complex and high risk. Also closeup on the tank being test is difficult. In this study, we studied a mechanical test method for a high-pressure hydrogen tanks. This method must be simple, risk-free and possible to observe the change in microscopic behavior of a metal wire on a liner. As the results, it was possible to observe the microscopic behavior on the metal wire by the mechanical test method. Also, a simple and risk-free test was possible compared to the conventional test method for high pressure hydrogen tanks.

Transportation Current Test for 1 MVA HTS Transformer (1MVA 초전도 변압기 전류 통전 시험)

  • 박정호;송희석;김우석;김성훈;이동근;최경달
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.41-44
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    • 2003
  • We manufactured double pancake type windings with BSCCO wire for 1MVA HTS transformer. To verify cracks of HTS wire and performance of manufactured windings, the transportation current was measured. In this paper, we present result of the transportation current test as a DC current and compare a drop of current performance of HTS wire due to tension and rounding during the manufacturing with technical data. We obtained good results and this will be useful for another manufacturing of HTS winding

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Magnetic Field Properties About Core Change (코어 변화에 대한 자계 특성)

  • Kim, Ki-Joon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.2
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    • pp.159-164
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    • 2012
  • In this paper, it tried to develop the core sensor for detection of micro magnetic field in electric wires. The sensor is non contact type and is consisted of ferrite core for low price. To investigate their properties for variations of current, it changed the number of winding and the length of sample core, it examined, to check the live wire situation in built-in wires, electrical characteristics due to difference between electric wires and core sensor. As the results, it verified live wire situation at the number of winding(5,000) and within length of 6[cm]. Also, it obtained magnetic field magnitude decreased inverse proportion ratio to a square about difference between electric wires and core sensor.

Characteristics comparison between air-cored and iron-cored 100 kW HTS field winding synchronous motors

  • Yoon, Jonghoon;Bong, Uijong;An, Soobin;Hahn, Seungyong
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.2
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    • pp.38-43
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    • 2020
  • This paper presents comparative research on characteristics of air-cored and iron-cored high-temperature superconductor (HTS) field winding synchronous motors. The 100 kW air-cored model is designed analytically by Spatial Harmonic Method, and based on this model, the iron-cored model having the same output power is designed for comparison. Due to the substantial difference of permeability property between air and iron-core, there is a difference of magnetic field magnitude and angle with respect to the HTS tape c-axis, resulting in a different critical current of the field winding considering the anisotropic property of HTS tape. For a detailed comparison between two models, the following key motor characteristics are calculated through the Finite Element Method (FEM) simulation: 1) critical current; 2) HTS wire length; and 3) torque characteristics. From the simulation results, it can be confirmed that the critical current value of the iron-cored model increases by 33 %. Also, in the case of the superconducting wire consumption, those of the iron-cored and air-cored models are 95.3 m and 815.6 m, respectively. So the wire usage can be reduced to about 88 % by using iron core. However, in terms of torque characteristics, the torque ripple of the iron-cored model is about twice as large as that of the air-cored model, which may be a disadvantage on vibration and acoustic noise.

Test Results of a Three Phase 10㎸A HTS Transformer With Double Pan Cake Coils (3상 10kVA 더블 팬케익 코일형 고온초전도 변압기 특성시험 결과)

  • 이승욱;이희준;차귀수;이지광;최경달;류경우;한송엽
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.3
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    • pp.101-106
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    • 2003
  • The high temperature superconductor transformers gain interests from the industries. This paper described construction and test results of 10㎸A HTS transformer Three phase transformer with double pancake windings were constructed. To reduce the leakage magnetic field, secondary coil were placed between the two primary coils. BSCCO-2223 wire. silicon sheet steel core and FRP cryostats were used to construct the transformer. Three coils were stacked in one cryostat. Two double pancake coils were connected in series for the primary coil and one double pancake coil was used for the secondary coil. Total number of turns of the primary winding and the secondary winding were 112turns and 98urns, respectively, The rated voltages of each winding were 440/220V. The rated currents of each winding were 13.1/26.2A. After the tests of basic properties of the three phase HTS transformer using no-load test, short-circuit test and full-load test, continuous operation of 100 hours with pure resistive load has been carried out. Test results proved over-load capability and reliability of the HTS transformer.

Accelerated Insulation Life Estimation for PAI/Nano Silica Enamelled Wire under Inverter Surge and Temperature Stress (인버터 서지와 온도스트레스 하에서 PAI/Nano Silica 에나멜와이어의 가속절연수명 평가)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.10
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    • pp.1712-1720
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    • 2016
  • AC and DC insulation breakdown voltage was studied for magnet wire coated with double layers of high flexural PAI layer and high anti-corona PAI/nanosilica (15 wt%) layer. The specimens were prepared at various drying temperatures (T/D): $22^{\circ}C$, $240^{\circ}C$, and $260^{\circ}C$, respectively. The increase effects of nanosilica on AC and DC insulation breakdown voltage were not so significant compared to that of magnet wire coil coated with original PAI. And the AC and DC insulation breakdown voltage was improved by decreasing diameter of winding coil. As T/D temperature increased, AC and DC insulation breakdown voltage decreased.

A Study on Application for Y-Tz Transformer Winding Method to Decrease the Current Unbalance on the Source Side (전원측 전류불평형 감소를 위한 변압기 Y-Tz 결선방식 적용에 관한 연구)

  • Lee, Jung-Eun;Song, Young-Joo;Choi, Hong-Kyoo;Kim, Tae-Hoon;Kim, In-Tae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.9
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    • pp.1206-1211
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    • 2014
  • Most LV customers have been applying three-phase four-wire electric distribution system which supplies 1-phase and 3-phase load concurrently. Due to its structural simplicity, This system is easy to run. But it can also cause many problems from the unbalance, such as reduced output, increased loss etc. Also the unbalance in the load side causes the unbalance in the source side; it may lower the stability of the whole power system. In this paper, we propose the Y-Tz transformer winding method to reduce the current unbalance in the source side. Efficiency of this method was proven through the simulation and verification experiment.

AC Loss of the Double Pancake Winding by External Field (외부자계 인가시 더블팬케이크 권선에서 발생하는 교류손실)

  • Lee, Hee-Joon;Lee, Seung-Wook;Cha, Guee-Soo;Lee, Ji-Kwang
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.99-101
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    • 2001
  • Magnetization loss which is generated in HTS wire varies with the direction of the external magnetic field. This paper calculates the magnetization loss in an HTS transformer winding, where effects of the direction of magnetic field are considered. Kim model is used to consider the variation of the critical current with magnetic field and Brandt equation is used to calculate the loss by perpendicular magnetic field in transformer winding. Magnetization loss in an HTS transformer can be calculated more precisely with this paper.

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