• Title/Summary/Keyword: Wire injection method

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A study on the surface characteristics of diamond wire-sawn silicon wafer for photovoltaic application (다이아몬드 코팅 와이어로 가공된 태양전지용 실리콘 웨이퍼의 표면 특성에 관한 연구)

  • Lee, Kyoung-Hee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.6
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    • pp.225-229
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    • 2011
  • Most of the silicon cutting methods using the multi-wire with the slurry injection have been used for wafers of the crystalline solar cell. But the productivity of slurry injection cutting type falls due to low cutting speeds. Also, the direct contact with the metal wire and silicon block increases the concentration of metallic impurities in the wafer's surface. In addition, the abrasive silicon carbide (SiC) generates pollutants. And production costs are rising because it does not re-use the worn wire. On the other hand, the productivity of the cutting method using the diamond coated wire is about 2 times faster than the slurry injection cutting type. Also, the continuous cutting using the used wire of low wear is possible. And this is a big advantage for reduced production costs. Therefore, the cutting method of the diamond coated wire is more efficient than the slurry injection cutting technique. In this study, each cutting type is analyzed using the surface characteristics of the solar wafer and will describe the effects of the manufacturing process of the solar cell. Finally, we will suggest improvement methods of the solar cell process for using the diamond cutting type wafer.

A Study on the Sensing Function of Amorphous Magnetostrictive Wire (아몰퍼스 자왜 와이어의 센싱기능에 관한 연구)

  • 조남희;신용진;서강수;임재근;문현욱
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1996.11a
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    • pp.89-92
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    • 1996
  • In this paper, we mention the study on the sensing function of amorphous magneto- striction wire with about 125${\mu}{\textrm}{m}$$\Phi$ in diameter. The wire in fabricated by using injection and quenching method under the high speed rotating water flow. The wire\`s compotion is (Fe$_{75}$ $Co_{25}$)$_{77}$Si$_{8}$B$_{15}$ , and generates sharp Matteucci voltage by large Barkhausen jump effect even the weak magnetic field. In this study, we don\`t use pick-up coil. Instead, we apply external magnetic field of 3.6Oe in the direction orthogonal to the wire. Then, we detect Matteucci voltage of 1.lmV to both side of 20cm amorphous-wire. Thus, we find that the fabricated wire has the function necessary as the high sensitive sensor material.l.al.l.

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Spray Characteristics of Electrostatic Pressure-Swirl Nozzle for Burner Application

  • Laryea, Gabriel Nii;No, Soo-Young
    • 한국연소학회:학술대회논문집
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    • 2002.06a
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    • pp.16-23
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    • 2002
  • Electrostatic pressure-swirl nozzle for practical oil burner application has been designed. The charge injection method has been used in this design, where the nozzle consists of a sharp pointed tungsten wire as a charge injector and the nozzle body grounded. The spray characteristics of the nozzles have been investigated by using an insulating liquid, i.e. kerosene without active surface agent. Breakup length of liquid decreased with an increase in applied voltage and injection pressure, while the spray angle increased with an increased in both applied voltage and injection pressure. An empirical equations have been suggested to predict the breakup length for electrostatic pressure-swirl atomizer. The experimental result was within the range of the predicted equations. The SMD decreased between the ranges of 2.8 ${\sim}$ 33% when the conventional nozzle was compared to the electrostatic with -10 kV applied to the electrode at a radial distance from 5 to 20 mm.

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Optimum design of injection mold heater for uniform curing of LSR seal for waterproof connector (방수 커넥터용 LSR Seal의 균일 경화를 위한 사출 금형 히터의 최적 설계)

  • Song, Min-Jae;Cha, Baeg-Soon;Hong, Seok-Kwan;Ko, Young-Bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.310-315
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    • 2017
  • Automotive waterproof connectors are highly functional parts that must be air-tight in a complex environment. In the LSR multi-cavity injection molding process for manufacturing waterproof connectors, it is important to maintain a uniform curing temperature between the cavities in order to obtain a quality product. For this purpose, we designed the capacity of the cartridge heater differently for each position, and then linked the heat transfer analysis and optimization module to obtain the optimal cartridge heater capacity. As a result of the optimization analysis, the temperature deviation between cavities was decreased from $13.1^{\circ}C$ to $8.1^{\circ}C$ compared with the case in which constant heater capacity was applied, so that the design criterion could be satisfied within a temperature deviation of $10^{\circ}C$ for uniform curing. This study suggests that this method can be applied efficiently to the design of a large area multi-cavity LSR mold heater.

Experimental Investigation of Entrainment of Ambient Gases into Diesel Spray (디이젤 噴霧 周圍氣體의 엔트레인먼트에 관한 實驗的 硏究)

  • 하종률;김봉곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.534-540
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    • 1988
  • A study on the mixing process of fuel with ambient gas is necessary to verify combustion process of a diesel engine, especially the mechanism of its ignition delay. In this study, a single shot of diesel spray was injected through either a constant pressure injection system and bypass type injection system. Measurements were made on the flow characteristics of ambient gas and its time history using a hot wire anemometer and a high speed camera. The gas flow direction was determined by a smoke tracer method. (1) The ambient gas of spray flows away at the stagnation part where static pressure value is positive and flows in at the penetration part of a negative value with the steady entrainment length of 0.7. (2) The steady entertainment velocity around the spray in creases from the nozzle tip to the downstream, has the maximum value at the mixing boundary part, and represents zero at the stagnation boundary part after which the stream flows reversely at the stagnation part.

Optimum Design of a Liquid Film Thickness Measurement Device Using Electric Conductance for Impingement Liquid Film (충돌 액막 분석을 위한 전기전도 액막 두께 측정장치 최적설계)

  • Lee, Hyeongwon;Lee, Hyunchang;Kim, Taesung;Ahn, Kyubok;Yoon, Youngbin
    • Journal of Sensor Science and Technology
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    • v.27 no.6
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    • pp.386-391
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    • 2018
  • To analyze the film cooling in a liquid rocket engine, it is necessary to understand the characteristics of the wall-impingement liquid film. We designed an optimal two-dimensional device for measuring the thickness of the liquid film thickness. This device quantitatively measures the liquid-film thickness distribution. In previous liquid-film thickness measuring devices, the liquid film was formed over the entire area of the sensor. However, its formation depended on injection conditions. To compensate for this, optimal resistors are selected. Additionally, saturation variations with partial saturation are analyzed. Furthermore, calibration using the enhanced plate method is conducted with improvements in spatial resolution. The device designed here can be used to analyze the properties of an impingement liquid film with a slit injector. This study can be used for film-cooling analysis in liquid rocket engines.

Construction of a Low Magnetic Field Standard System Using a Precision Solenoid (정밀솔레노이드를 사용한 저자장 표준시스템 제작)

  • 박포규;손대락;우병칠;김창석
    • Journal of the Korean Magnetics Society
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    • v.2 no.2
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    • pp.150-155
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    • 1992
  • The low magnetic field standard below 1 mT with resolution of 100 nT has been established for the calibration and testing of low field magnetometers. A precision single layered solenoid, which is made of quartz tube and bare copper wire, was constructed in order to generate a precise magnetic field. To improve the field homogeneity in the solenoid, three-current method was employed. The injected current and injection points on the solenoid were optimized by computer simulation. The magnetic field uncertainty in the solenoid was 0.1 % and 0.01 % in the range of ${\pm}5\;cm$ from the center for a single and three-current methods respectively. We also constructed a testing system for the dynamic properties of low field magnetometers.

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Live Lines Tracing Method in Power Distribution System with 3-phase-4 wires (삼상 다중 접지 배전계통에서 활선로 추적 방법)

  • Zheng, Yan-peng;Byun, Hee-Jung;Shon, Sugoog
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2017.05a
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    • pp.559-562
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    • 2017
  • In city, tracing of power transmission lines is difficult due to compound installation of overhead and underground lines, transposition, bad view caused by trees or big buildings. It is hard problem for electrical technician on site to trace power transformers or power lines to serve customers in 3 phase -4 wires power distribution systems. It is necessary that the correct and fast tracing method is required for load balancing among distribution lines. Old technology use to trace off-lines with high power impulse injection. Our proposed method use to trace live lines with very small power high frequency signal injection. Typical power transformers in the distribution system prevent propagating the higher frequency carrier signal. The proposed method uses the limited propagation ability to identify the power transformer to serve customers. Two end communication terminals are required to be synchronized between them for determination on electrically same phases. Challenging issue is to achieve synchronization without GPS providing synchronizing time. A novel power transformer and wire identification system is designed and implemented. The system consists of a transmitter and a receiver with power-line communication module. Some experiments are conducted to verify the theoretical concepts in a big commercial building. Also some simulations are done to help and understand the concepts by using MATLAB Simulink simulator.

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Study about Power Transformer and Lines Tracing Method based on Power Line Communication Technology (전력선 통신 기술을 활용한 변압기 및 전력선로 추적 방법 개발에 관한 연구)

  • Byun, Hee-Jung;Choi, Sang-jun;Shon, Sugoog
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.05a
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    • pp.505-508
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    • 2016
  • In city, tracing of power transmission lines is difficult due to compound installation of overhead and underground lines, transposition, bad view caused by trees or big buildings. It is hard problem for electrical technician on site to trace power transformers or power lines to serve customers in 3 phase -4 wires power distribution systems. It is necessary that the correct and fast tracing method is required for load balancing among distribution lines. Old technology use to trace lines with high power impulse injection. Our proposed method uses to trace lines with very small power high frequency signal injection. Simulation models for 3-phase power transformers, 3-phase wire lines, and customer loads are described to investigate the transmission characteristics of high frequency power line carrier. Distribution lines have only a limited ability to carry higher frequencies. Typically power transformers in the distribution system prevent propagating the higher frequency carrier signal. The proposed method uses the limited propagation ability to identify the power transformer to serve customers. The system consists of a transmitter and a receiver with power-line communication module. Some experiments are conducted to verify the theoretical concepts in a big commercial building. Also some simulations are done to help and understand the concepts by using MATLAB Simulink simulator.

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