• Title/Summary/Keyword: Wire feeding

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CAPP for 3D Printer with Metallic Wire Supplied from the Front (금속선재 전방공급형 3D프린터를 위한 공정계획)

  • Kim, Ho-chan;Kim, Jae-gu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.155-160
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    • 2018
  • The materials used for 3D printing are mainly plastic and metal. These materials are usually used in the powdered form. In order to improve the surface roughness of a manufactured product, these powders should consist of small uniform spherical particles. However, the powdered forms are sold at a considerably higher price than bulk or wired materials. When a wire-type material is used instead of a powder, we can supply a relatively large amount of the material at one time as well as reduce the cost. Moreover, the use of this form of the material will increase the process efficiency. This paper deals with the technology required to feed a wire material in front of the tool movement and discusses the examples used for the verification.

Hot Wire Laser Welding of Multilayer for Narrow Gap - Analysis of Wire Melting/Transfer and Arc Formation Phenomenon by High Speed Imaging - (내로우 갭 적용을 위한 핫와이어 송급 레이저용접 - 고속촬영을 통한 와이어 용융/이행 현상과 아크 포메이션 분석 -)

  • Kim, Kyounghak;Bang, Hansur;Bang, Heeseon;Kaplan, Alexander F.H.;Nasstrom, Jonas;Frostevarg, Jan
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.26-32
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    • 2016
  • In this study, Hot-wire laser welding (HWLW) without keyhole which deposits filler material by feeding hot wire into the process zone has been performed to increase process performance. From the analysis of High Speed Imaging (HSI), for higher voltage, the process is prone to arc formation and drop transfer, which is disagreeable transfer mode. It is necessary that arc formation and drop (globular) transfer should be avoided by lower voltage. Therefore, continuous wire melting and transfer mode is preferred when adopting this process. The HWLW technique has high potential in terms of performance, precision, robustness and controllability for thick section of narrow gap.

A study on the Pollution Emissions of the Ultrasonic Fuel Feeding System in Gasoline Injection Vehicle (초음파 연료공급장치용 가솔린 분사식 자동차의 저공해화 연구)

  • 최관호;김봉석;류정인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.86-95
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    • 1996
  • This study was on the pollution emissions of the Ultrasonic fuel feeding system in gasoline injection vehicle. This work measured th SMD of the fuel, and compared the characteristics through chassis dynamometer and highway road test by the conventional vehicle. And this work measured vacuum degree, turbulence intensity and the rate of fuel consumption according to intake air velocity with swirler. The results are as followed; The effects of the vehicle installed the ultrasonic fuel feeding system are better than those of the conventional vehicle.

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Study on Micro Wire Straightening Process in SUS 304 (SUS 304 마이크로 와이어 직선화 처리에 관한 연구)

  • Shin, Hong-Gyu;Kim, Nam-Su;Kim, Woong-Kyum;Hong, Nam-Pyo;Kim, Byeong-Hee;Kim, Heon-Young
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.17-22
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    • 2004
  • In the study, we have developed a straightening system for 304 micro wires that are normally used in the medical and semi-conductor fields. To apply heat to the micro wires, we introduced the direct wire heating method which generates the thermal energy by the electrical resistance of the wire itself. To avoid the deterioration of the wire surface by the environment, such as the oxidation or the hydration, the $N_2$ gas was filled in the glass pipe in which the straightening process was being performed. A precision tension meter was also attached to control the tension of the wire during the heating and straightening process. In order to control the straightening process, several experimental investigations with varying the tension, the feeding velocity and the temperature (current) was carried out. As a result of experiments, we obtained the optimal processing conditions satisfying the straightness requirement of the micro wires.

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Effect of Contact-tube to Work Distance on the Melting Rate of GMA Welding (GMA 용접의 용착속도에 미치는 Contact-tube와 모재간 거리의 영향)

  • 경규담;이정헌;천홍정;박병희;강봉룡;김희진
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.87-94
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    • 1996
  • It has been well known in GMA welding process that wire feeding speed (WFS) or deposition rate increases linealy with the increase of wire extension. In this investigation, however, such an well-known relationship was .reconsidered in terms of contact-tube to work distance (CTWD) instead of wire extension. To verify the proposed relationship between WFS and CTWD, bead-on-plate welding was performed with various CTWDs in the range of 15∼35mm under the condition of near-constant voltage and current As expected, the test results showed an excellent linear relation between WFS and CTWD. Furthermore, the value of the slope turned out to be quite similar to those of previous investigators obtained either theoretically or experimentally through the Precise measurement of electrode extension. Present result also demonstred that the increase of CTWD could be very practical measure for increaring deposition rate without any increase of heat input Depending on the tip recess the practical maximum of CTWD was appeared to be limited somewhere in 25∼30mm mainly due to the entrappment of porocity.

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Wire-tension Control System using Photo-interrupter Sensor and Micro-electrode Fabrication (광단속센서를 이용한 와이어장력 제어장치 및 마이크로전극 제조)

  • Kang, Myung Chang;Lee, Chang Hoon;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.28-35
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    • 2013
  • Micro electrical discharge machining (EDM) as a non-contact machining process is very effective for micromachining with a thin electrode because of its low machining reaction force. The micro-electrode machining device has the advantage of maintaining high precision through the whole processes and uses a feeding wire in the thin electrode tool manufacturing process. This study describes the design and evaluation of a micro-electrode machining device using optical photo-interrupter. The electrode was fabricated by reverse electrical discharge machining. The performance of designed system was evaluated to measure tension force according to feed speed of wire. This system for micro electrode fabrication proves the feasibility in the micro-EDM process of the micro holes and parts for industrial applications.

산란계에서 High Oil Corn의 사료가치 평가

  • 이봉덕;김영호;김동준
    • Proceedings of the Korea Society of Poultry Science Conference
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    • 2000.11a
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    • pp.108-110
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    • 2000
  • A 12-w feeding trial was conducted with 600 38-wk-old layers to evaluate the nutritive value of high oil corn(HOC) in layer diets. For the control, a commercial corn-soybean meal basal diet was used. An iso-calorie diet(HOC-ISO) was prepared replacing corn with HOC in the control diet. In addition a third diet was prepared by simply replacing corn with HOC on 1:1 basis to give a high energy diet(HOC-1:1). There were 5 replicates per treatment, and 40 birds per replicate. Birds were housed in an open-sided layer house equipped with wire cages. Feed and water were provided ad libitum, and 17L:7D lighting program was adopted. No significant difference (P>0.05) was found among dietary treatments in laying performance. Also physical qualities of eggs were not significantly affected by the feeding of HOC. Although not significant, HOC-ISO tended to improve the laying rate during the summer. The HOC feeding significantly increased the polyunsaturated fatty acids contents in egg yolk, especially the linoleic acid The AME contents of Chinese yellow corn, U.S. corn, and HOC were 3177, 3158 and 3387 kcal/kg respectively.

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Weldability Evaluation in Plasma-GMA Hybrid Welding for Al-5083 Using Analysis of Variance (AL5083 합금에 대한 Plasma-GMA 용접에서 분산분석을 이용한 공정변수의 특성 평가)

  • Jung, Jin Soo;Lee, Jong Jung;Lee, Hee Keun;Park, Young Whan
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.28-33
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    • 2014
  • In this paper, I-butt welding with 6mm thickness using Plasma-GMA welding was carried out. And weld characteristics of the Al-5083 aluminium alloy for Plasma-GMA hybrid welding was evaluated. The orthogonal experimental design was used to investigate the influence of plasma-MIG welding parameters such as plasma current, wire feeding rate, MIG-welding voltage and welding speed on the weld bead geometry and tensile strength using the ANOVA(Analysis of Variation). Then we conducted evaluation of contribution for process parameters. ANOVA results show that bead dimensions are affected by wire feeding speed, welding voltage and welding speed and tensile strength is mainly affected by welding speed and plasma arc current. Tensile strength was decreased by rise in plasma welding current because GMA welding current was decreased by plasma arc.

A Study on Durability Standard Specification of the Dropper Clamp of Catenary for High Speed Railway (고속철도 전차선로 드로퍼 클램프 내구성 기준 정립에 관한 연구)

  • Oh, Wan-Shik;Yang, In-Dong;Park, Byung-Gon;Hong, Seok-Jin;Kim, Seong-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.9
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    • pp.1431-1436
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    • 2017
  • The high-speed railway of catenary system, supplies a stable electric power supply to the train by satisfying the special conditions between pantograph and trolley wire, which operates more than 250km/h mutually sliding and feeding electric lines. According to Korean Railway Standard KRS PW 0026-13 (R), the standard for the grip strength of the dropper clamp in conventional line is established, but the high-speed railway line is not yet. When the grip strength of the dropper clamp is detached from the catenary line of the high-speed railway line, various problems may occur, such as damage to the pantograph due to the collision and arcing. In this paper, it is expected to be used as a basic data for establishing the durability criteria of the high-speed railway dropper clamp by verifying the dropper clamp on the Gyeong-bu and Honam high-speed line.