• 제목/요약/키워드: Winding Tension

검색결과 80건 처리시간 0.032초

저속 충격 하중을 받은 탄소섬유강화 복합재 압력용기의 잔류강도 저하 평가 (Evaluation of Residual Strength of CFRP Pressure Vessel After Low Velocity Impact)

  • 박재범;김동륜;김형근;황태경
    • Composites Research
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    • 제21권3호
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    • pp.9-17
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    • 2008
  • 본 논문에서는 저속충격하중을 받은 필라멘트 와인딩 탄소섬유강화 복합재 압력용기의 잔류강도 저하특성에 대한 수치해석 및 실험결과에 대해서 논한다. 복합재 압력용기의 원통부의 여러 곳에 대해 낙하 공구의 끝단을 모사한 삼각형 충격자를 사용한 저속 충격시험이 실시되었고, 유한요소해석을 수행하여 충격시의 기계적 변형 및 응력분포 거동에 대한 예측을 실시하였다. 충격하중을 받은 복합재 압력용기의 잔류강도 저하 특성을 정량적으로 평가하기 위해, 충격부위를 포함하는 원환시편을 압력용기의 실린더부로부터 채취하여, 원주방향 내압인장강도 측정 수압시험법으로부터, 원환시편의 수압파열 압력을 측정하였다. 결과적으로 본 연구를 통해 충격 에너지의 수준에 따른 잔류강도 변화가 성공적으로 계측되었으며, 복합재 압력용기의 충격손상허용을 정량적으로 평가하기 위한 유용한 방법론이 정립되었다.

AE기법을 이용한 원통형 복합재의 핀 체결부 파괴거동 (Failure Behavior of Pin-jointed Cylindrical Composites Using Acoustic Emission Technique)

  • 윤성호;황영은;김찬규
    • 한국추진공학회지
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    • 제16권4호
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    • pp.9-15
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    • 2012
  • 본 연구에서는 핀 하중 시험을 통해 탄소섬유/에폭시 복합재의 핀 체결부에 대한 베어링 강도를 조사하고 음향방출법을 적용하여 파괴거동을 조사하였다. 복합재는 필라멘트 와인딩 공법을 적용하여 제작되었으며 적층패턴을 달리한 세 종류의 시편을 적용하였다. Type 1은 스티치가 있는 일방향 섬유시트가 적용된 적층패턴을 가지고 있고, Type 2는 스티치가 제거된 일방향 섬유시트가 적용된 적층패턴을 가지고 있으며, Type 3는 프리프레그가 적용된 적층패턴을 가지고 있다. 연구결과에 따르면 Type 1은 Type 2에 비해 베어링 강도가 3.3% 낮게 나타났으며 Type 3가 가장 높은 베어링 강도를 나타내었다. Type 1과 Type 2는 net-tension 모드 파손이, Type 3는 베어링 모드 파손이 나타났으며 Type 3의 음향방출 에너지는 Type 1과 Type 2의 경우에 비해 높게 나타났다. 이로 미루어 보면 Type 3가 구조적으로 가장 안전함을 알 수 있었다.

수적층 및 필라멘트 와인딩을 이용한 GFRP튜브로 구속된 콘크리트의 압축 거동 (Stress-strain Relations of Concrete Confined with Tubes Having Varying GFRP Layers)

  • 이성우;최석환
    • 대한토목학회논문집
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    • 제28권6A호
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    • pp.861-872
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    • 2008
  • 콘크리트충전 유리섬유 복합소재 튜브는 좋은 내구성과 심한 부식환경에서 견딜 수 있는 높은 화학적인 저항성으로 인해서 해양구조물에서 종종 사용된다. 이 연구는 원형 콘크리트충전 유리섬유 복합소재 튜브에 대한 다양한 실험을 수행하고 결과를 분석한다. 유리섬유 직포 수적층, 필라멘트 와인딩 적층을 압축을 받는 관의 바깥 튜브로 사용하는 경우에 고려해야 하는 몇 가지 측면을 실험 분석한다. 이 연구의 목적은 다음과 같다: (1) 유리섬유 층의 필라멘트 와인딩 각도의 효율성 검증 (2) GFRP 적층수가 강도 및 최고 변형률에 미치는 영향 평가 (3) 단부 재하조건이 구속효과 및 파괴양상에 미치는 영향 파악, 그리고 (4) 구속 상태에서 콘크리트의 응력-변형률 거동을 모사하는 해석적인 모델 제시이다. 세 가지 서로 다른 종류의 섬유 구성이 사용되었다: 직포층, ${\pm}45^{\circ}$ 필라멘트 와인딩 층, 그리고 ${\pm}85^{\circ}$ 필라멘트 와인딩 층. 각 층은 독립적으로 혹은 복합적으로 함께 사용되었다. 시편의 비 및 지름이 서로 다른 경우도 실험하였다. 총 27개의 GFRP 튜브 시편을 이용해서 인장 실험을 수행하였고, 66개의 콘크리트충전 GFRP튜브 시편을 이용해서 압축 실험을 수행하고 결과를 분석하였다. 구속상태의 콘크리트 응력-변형률 거동을 모사하는 해석적인 모델 및 영향계수를 제시하였다.

제주 연근해 삼치·방어용 끌낚시의 조업 장비 개발 (A Study on the Improvement of Trolling Equipment for Spanish Mackerel and Yellow Tail in the Coast of Jeju island)

  • 박용석;김병엽;이창헌
    • 수산해양교육연구
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    • 제27권2호
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    • pp.422-429
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    • 2015
  • The purpose of this study is the improvement of the existing trolling hauler, which has only one wheel to wind a main line, for saving man power around the coast of Jeju island. The trolling hauler manufactured for a test performance consisted of the wheel part of a main line and the roller part of a leader line including labor-saving devices comprised of a friction clutch, a fastener and springs. Even though this existing electric hauler system is convenient to control the wheel speed and the winding direction, it is apt to cost high and to corrode quickly at sea. Therefore, to remove these negative elements and to operate rollers for hoisting a leader line of the trolling, hydraulic motors were used separately. As a result, according to using of labor-saving devices, the towing tension occurred in operating in fishing ground could be selected moderately without breaking of lines and the operating efficiency of the trolling hauler was verified.

두꺼운 복합재 원통의 잔류응력 측정방법 (Measurement Method of Residual Stresses in Thick Composite Cylinders)

  • 김종운;박동창;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.245-248
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    • 2005
  • During manufacturing thick composite cylinders, large thermal residual stresses are developed and induce catastrophic interlaminar failures. Since the residual stresses are dependent on many process parameters, such as temperature distribution during cure, cure shrinkage, winding tension, and migration of fibers, calculation of the residual stresses is very difficult. Therefore a radial-cut method have been used to measure the residual stresses in the composite cylinders. But the conventional radial-cut method needs to know numerous material properties which are not only troublesome to obtain but also vary with change of fiber arrangement during consolidation. In this paper, a new radial-cut method with cut-cylinder-bending test was proposed and the measured residual stresses were compared with calculated thermal residual stresses. It was found that the new radial-cut method which does not need to know any of material properties gave better estimation of residual stresses regardless of radial variation of material properties. Additionally, interlaminar tensile strength could be obtained by the cut-cylinder-bending test.

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음향방출기법을 이용한 극저온 환경하에서 초전도 계자코일의 퀀칭탐지 적용에 관한 연구 (Application of Acoustic Emission Technique for On-Line Monitoring of Quench in Racetrack Superconducting Coil at Cryogenic Environment)

  • 이민래;권영길;이준현;손명환
    • 대한기계학회논문집A
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    • 제24권4호
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    • pp.858-865
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    • 2000
  • It is well recently recognized that quench is one of the serious problems for the integrity of superconducting magnets, which is mainly attribute to the rapid temperature rising in the magnet due to some extrinsic factors such as conductor motion, crack initiation etc. In order to apply acoustic emission(AE)echnique effectively to monitor and diagnose superconducting magnets, it is essential to identify the sources of acoustic emission. In this paper, an acoustic emission technique has been used to monitor and diagnose quenching phenomenon in racetrack shaped superconducting magnets at cryogenic environment of 4.2K. For these purposes special attention was paid to detect AE signals associated with the quench of superconducting magnets. The characteristics of AE parameters have been analyzed by correlating with quench number, winding tension of superconducting coil and charge rate by transport current. In addition, the source location of quench in superconducting magnet was also discussed on the basis of correlation between magnet voltage and AE energy.

SmBCO 고온 초전도 선재의 안정화재 특성 (A study on the properties of SmBCO coated conductors with stabilizer tape)

  • 김태형;오상수;김호섭;고락길;송규정;하홍수;이남진;박경채;하동우
    • 한국초전도ㆍ저온공학회논문지
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    • 제9권3호
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    • pp.9-12
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    • 2007
  • In this study. we searched for the mechanical and electrical properties of laminated coated conductors with stabilizer tape. Stabilizer tape plays a role for mechanical and electrical stability and environmental protection. Cu material stabilizer was laminated to Ag capping layer on SmBCO conductor layer. This architecture allows the wire to meet operational requirements including the stressless at cryogenic temperature and winding tension as well as mechanical bending requirements including thermal and electrical stability under fault current conditions. First, we have experimentally studied mechanical bonding properties of the laminated Cu stabilizers on SmBCO coated conductors. We have laminated SmBCO coated conductors by continuous dipping soldering process, Second, we have investigated electrical properties of the SmBCO coated conductors with stabilizer lamination. We evaluated bonding properties, peeling strength and critical current for laminated SmBCO coated conductors with Cu stabilizers.

멸치초망 어업의 조업자동화 시스템 개발 (I) -챗대 조작용 유압 권양기 개발- (Development of the Automatic Fishing System for the Anchovy Scoop nets (I) - The hydraulic winder device for the boom control -)

  • 박성욱;배봉성;서두옥
    • 수산해양기술연구
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    • 제36권3호
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    • pp.166-174
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    • 2000
  • 멸치초망용 챗대의 유압 권양장치를 개발하기 위하여 모형 챗대와 그물을 실물의 1/5크기로 제작하여 챗대를 권양할 때의 장력을 측정하고, 이를 토대로 권양기 3종을 설계 제작하여 그 성능을 시험한 결과를 요약하면 다음과 같다. 1. 챗대를 건양하는데 가장 큰 장력이 작용할 때는 챗대 끝이 수면 하 4m에 있을 때이었고, 이 때 챗대줄에 작용하는 장력은 187.5kgf이었다. 2. 멸치초망 어업에 적합한 권양기의 조건은 어탐중 챗대가 움직이지 않아야 하며, 그 방법으로 감속기나 전자브레이크를 장치하는 것보다 시간 경과에 따른 누수량이 적은 것을 사용하는 것이 바람직하였다. 3. 시험에 사용된 권양기 중 최적의 권양기에 있어서 압력차 $\Delta$P를 130kgf/$\textrm{cm}^2$으로 고정하였을 때, 권양기에 감겨지는 챗대줄의 권양속도는 2m/sec로서 재래식 방법보다 0.48m/sec 빠르게 나타났으며, 양망당 약 1.6톤의 멸치를 어획할 수 있다. 4. 권양기 2대를 설치함으로써 조업인원 2명을 절감할 수 있었다.

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Effects of surface-roughness and -oxidation of REBCO conductor on turn-to-turn contact resistance

  • Y.S., Chae;H.M., Kim;Y.S., Yoon;T.W., Kim;J.H., Kim;S.H., Lee
    • 한국초전도ㆍ저온공학회논문지
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    • 제24권4호
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    • pp.40-45
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    • 2022
  • The electrical/thermal stabilities and magnetic field controllability of a no-insulation (NI) high-temperature superconducting magnet are characterized by contact resistance between turn-to-turn layers, and the contact resistance characteristics are determined by properties of conductor surface and winding tension. In order to accurately predict the electromagnetic characteristics of the NI coil in a design stage, it is necessary to control the contact resistance characteristics within the design target parameters. In this paper, the contact resistance and critical current characteristics of a rare-earth barium copper oxide (REBCO) conductor were measured to analyze the effects of surface treatment conditions (roughness and oxidation level) of the copper stabilizer layer in REBCO conductor. The test samples with different surface roughness and oxidation levels were fabricated and conductor surface analysis was performed using scanning electron microscope, alpha step surface profiler and energy dispersive X-ray spectroscopy. Moreover, the contact resistance and critical current characteristics of the samples were measured using the four-terminal method in a liquid nitrogen impregnated cooling environment. Compared with as-received REBCO conductor sample, the contact resistance values of the REBCO conductors, which were post-treated by the scratch and oxidation of the surface of the copper stabilizer layer, tended to increase, and the critical current values were decreased under certain roughness and oxidation conditions.

Stress analysis of high-temperature superconducting wire under electrical/magnetic/bending loads

  • Dongjin Seo;Yunjo Jung;Hong-Gun Kim;Hyung-Seop Shin;Young-Soon Kim
    • 한국초전도ㆍ저온공학회논문지
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    • 제25권4호
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    • pp.19-23
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    • 2023
  • The Second-generation high-temperature superconducting (HTS) Rare-Earth Barium Copper Oxide (REBCO) wire is a composite laminate having a multi-layer structure (8 or more layers). HTS wires will undergo multiple loads including the bending-tension loads during winding, high current density, and high magnetic fields. In particular, the wires are subjected to bending stress and magnetic field stress because HTS wires are wound around a circular bobbin when making a high-field magnetic. Each of the different laminated wires inevitably exhibits damage and fracture behavior of wire due to stress deformation, mismatches in thermal, physical, electrical, and magnetic properties. Therefore, when manufacturing high-field magnets and other applications, it is necessary to calculate the stress-strain experienced by high-temperature superconducting wire to present stable operating conditions in the product's use environment. In this study, the finite element model (FEM) was used to simulate the strain-stress characteristics of the HTS wire under high current density and magnetic field, and bending loads. In addition, the result of obtaining the neutral axis of the wire and the simulation result was compared with the theoretical calculation value and reviewed. As a result of the simulation using COMSOL Multiphysics, when a current of 100 A was applied to the wire, the current value showed the difference of 10-9. The stress received by the wire was 501.9 MPa, which showed a theoretically calculated value of 500 MPa and difference of 0.38% between simulation and theoretical method. In addition, the displacement resulted is 30.0012 ㎛, which is very similar to the theoretically calculated value of 30 ㎛. Later, the amount of bending stress by the circular mandrel was received for each layer and the difference with the theoretically obtained the neutral axis result was compared and reviewed. This result will be used as basic data for manufacturing high-field magnets because it can be expanded and analyzed even in the case of wire with magnetic flux pinning.