• Title/Summary/Keyword: Wheel-rail contact

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An Effect on Braking Force for Degradation of Rail Surface in the Urban Railway (도시철도에서 열차제동하중이 레일표면 열화에 미치는 영향)

  • Yang, Tae-Kyoung;Oh, Hee-Wan;Sung, Deok-Yong;Choi, Jin-Yu;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2135-2146
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    • 2011
  • The rail surface irregularity is generated severely by train braking effect in the section of station. The braking force increases slip rate and friction factors caused by wheel-rail contact points. It brings rail surface irregularity as well. In this study, interactions between wheel and rail were investigated using rolling contact fatigue theory and mechanism of rail degradation through fracture mechanics. For the more, the Von-Mises stress occurred on the rail due to the interaction between wheel and rail was analyzed using 3-D finite element method. The amounts of surface irregularity of rail were measured according to accumulated passing tonnage in urban railway in fields. Therefore, the maintenance of rail should be separated by running and braking sections to prevent RCF defects.

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A Study on the Contact Power by Coating Material of Spray in AT Feeding Method (AT급전방식에서 코팅재에 의한 접촉전력에 대한 연구)

  • Kim, Min-Seok;Kim, Min-Kyu;Park, Yong-Gul;Lee, Jong-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.1
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    • pp.85-92
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    • 2011
  • Main characteristic in railroad is the guided movement of the wheel by the track through a metal-to-metal contact, conferring to the rail vehicle a single degree of freedom. There are defects such as head check, shelling, corrugation, squats etc in surface of the rail by interface between the wheel and rail. These defects bring about reducing the life-cycle of rails and track components and increasing noises. In case of bad conditions, it is possible to happen to full-scale accident such as derailment. Recently, the track capacity has been increased for increasing speed and operation efficiency. So, maintenance and indirect cost have been increased. Currently, a coating method of rail construction is proposed by using the ceramics in Korea. Rails are used as the earth in electrical railroad systems. Currently traction return current is flowed through wheels of trains. In case of rails coated, problems are caused in the contact power between wheel and coating material of spray. In this paper, electric model is presented in the AT feeding method. In case of rails coated, electric model is presented. Also, standard resistance of the ceramic is demonstrated by contact power between wheel and coating material of spray.

Estimation of Fatigue Damage Due to Rolling Contact in a Railway Wheel Using FEM Analysis (유한요소법을 이용한 철도 차륜에서 구름 접촉으로 인한 피로손상 평가)

  • Lee, Sang-Hoon;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.26 no.3
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    • pp.1-7
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    • 2011
  • Fatigue damage on the train wheel surface was estimated by considering the effect of friction coefficient of rolling on the contact surface between the wheel and rail during operation. From FEM analys, the maximum Tresca stress was 550.7 MPa at a depth of 2.07 mm under the maximum contact pressure ($P_{max}$ = 894.3 MPa) between wheel and rail. The maximum stress continued to increase along with the increase in the frictional coefficient. The fatigue initiation lifetime of the wheel by the rolling contact was predicted using the Smith-Watson-Topper (SWT) equation and the maximum principal strain equation (${\varepsilon}$-N).

A development of the 2-point Whee-Rail Contact Algorithm (휠-레일 2점 접촉 해석 알고리즘 개발에 관한 연구)

  • Jeong, Gi-Beom;Park, Tae-Won;Park, Jae-Heung;Chung, Nam-Ho
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1888-1893
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    • 2011
  • Considering the dynamic performance and stability of railroad vehicles has begun to grab the attention because of developing the high speed train recently. A development based on an analysis of dynamics and verification has to be required to study the stability of vehicle performance. Several ways of analysis were using the look-up table to apply the wheel-rail contact characteristics quickly, whereas there is a constraint of the wheelset lateral displacement. In this study, an development of searching the wheel-rail contact position has been provided. The 2-point contact between wheel and rail during the driving condition can be calculated by numerical analysis. Moreover, a reliability is verified by comparing the result with a commercial program.

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Wear characteristics depended on Wear Index in Wheel-Rail Interface (차륜 답면과 레일의 경계영역에서의 마모 특성)

  • Ahn, Jong-Gon;Kwon, Seok-Jin;Son, Young-Jin;Kim, Ho-Kyung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.560-567
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    • 2011
  • Wheel and rail wear is a fundamental and complicate problem in railway field. The life of railway is usually limited by wear. The wheel surface is subjected to high normal and tangential contact stress. The removal of material from the surface by wear is function of the sliding and contact stress. In the present paper, the wear characteristic depended on slip rate, contact pressure and temperature are investigated and is used to twin disc tester. The result shows that the wear in wheel-rail interface is remarkably depended on slip rate and contact pressure.

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Wear Characteristics Depended on Wear Index in Wheel-Rail Interface (차륜 답면과 레일의 경계영역에서의 마모 특성)

  • Kim, Moon-Ki;Ahn, Jong-Gon;Kim, Sung-Kwon;Kwon, Seok-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1000-1007
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    • 2011
  • Wheel and rail wear is a fundamental and complicate problem in railway field. The life of railway is usually limited by wear. The wheel surface is subjected to high normal and tangential contact stress. The removal of material from the surface by wear is function of the sliding and contact stress. In the present paper, the wear characteristic depended on slip rate, contact pressure and temperature are investigated and is used to twin disc tester. The result shows that the wear in wheel-rail interface is remarkably depended on slip rate and contact pressure.

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Contact Characteristic and Stress Analysis of Wheel-Rail for Rolling Stock (철도차량용 휠과 레일의 접촉특성 및 응력 해석)

  • Sung, Ki-Deug;Yang, Won-Ho;Cho, Myoung-Rae;Kim, Cheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.148-156
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    • 2000
  • In this paper, we investigate contact characteristic of wheel-rail interface for rolling stock using the finite element method. Contact stress distribution due to the rail mounting slope is obtained in order to reduce the contact stress. Stress analysis of the rail, firstly, is performed one subjected to elliptical pressure based on Hertz theory. Secondly, we perform stress analysis of the rail subjected to contact stress obtained by this study. Results for the maximum shear stress, its location and the principal shear stress distribution are compared.

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Experimental study on rolling contact fatigue of railway wheel (철도차량 차륜의 구름접촉피로의 실험적 연구)

  • Seo Jung Won;Hu Hun Mu;Lee Dong Hyeong;Chung Heung Chai
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.714-719
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    • 2004
  • Railway wheels and axles belong to the most critical components in railway vehicles. The service conditions of railway vehicles became more severe in recent years due to the increase of speed. Therefore, a more precise evaluation of wheel/set life and safety has been requested. One of the major reasons of railway wheel damage is a contact zone failure by wheel/rail contact. In this paper, we conducted a rolling contact fatigue test for wheels using a specimen of wheel/rail. the behavior of hardeness and residual stress below the contact surface of the test pieces in the fatigue process were analyzed. Finally, the relation between fatigue life and contact pressure was obtained.

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The Static Behavior of Bridge Expansion Joints Due to the Wheel Load (윤하중 재하에 의한 교량 신축이음의 정적거동)

  • Kim, Youngjin;Kwak, Imjong;Cho, Changbaek;Yoon, Hyejin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.3A
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    • pp.357-366
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    • 2008
  • This study addresses the analysis of the behavioral characteristics of bridge expansion joints under wheel loading through wheel load test and the proposal of relevant wheel load specifications for expansion joints. To that goal, specimens of rail and finger expansion joints that are widely used in Korea were fabricated and subjected to static wheel load test using a real tire wheel. The wheel load distribution factor in the rail and finger expansion joints in contact with the wheel load was evaluated. The evaluation revealed that the portion of load sustained by the central rail of rail expansion joint was decreasing with larger wheel load, and that the portion of load sustained by the finger expansion joint was practically insensitive to the increase of the contact area and remained nearly constant. Since the wheel load characteristics showed large difference compared to former design specifications, it appears necessary to prepare rational specifications relative to the distribution of the wheel load contact pressure for the design of expansion joints.

Optimisation of Rolling Stock Wheelset Life through Better Understanding of Wheel Tyre Degradation

  • Vermeij, I.;Bontekoe, T.;Liefting, G.;Peen, J.
    • International Journal of Railway
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    • v.1 no.3
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    • pp.83-88
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    • 2008
  • Since the 1990's the fleet of the Dutch Railways showed a dramatic decrease in wheel tyre life. This lifetime reduction led to an unacceptable increase in life cycle costs. Therefore Lloyd's Register Rail has proposed to NedTrain to investigate the possibilities of improving the wheel tyre life. Three improvements were determined as most promising and relatively easy to achieve: - Profile optimisation for Rolling Contact Fatigue (RCF) reduction - a new wheel profile has been developed with a better resistance against rolling contact fatigue of the wheel tread. The profile has been implemented on single deck intercity trains and shows an increase in wheel tyre life of 30%. - Selection of improved wheel tyre materials - combining information from literature and experiences of manufacturers five alternative wheel tyre materials have been selected and are now being tested in practice. - Optimisation of the maintenance strategy - an alternative, preventative maintenance regime has been developed. With this Scraping regime, during short term maintenance every wheel is reprofiled. Higher mileages are reached and savings on life cycle costs up to 50% and more have been achieved. Unplanned maintenance goes down with $30{\sim}60%$. The results from field tests, using a reference group for comparison, and preliminary results after implementation show that the increase in wheel tyre life that is achieved with this project is significant. The results will continue to be monitored using the asset management tool 'Wheel Watch', that was specially developed for this project and is also described in this paper.

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