• Title/Summary/Keyword: Wheel set

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A Study of Wheel Tread Spalling Problem of $DF_{21}$ Locomotive

  • Weihua, Ma;Shihui, Luo
    • International Journal of Railway
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    • v.1 no.2
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    • pp.31-36
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    • 2008
  • $DF_{21}$ diesel locomotive was designed to satisfy the requirement of Kunming Meter track and the 2Co self-guided radial bogie was used to suit the complex curve track. There are totally 12 locomotives was served on the track. The first two locomotives were devotion running on the track since April 2003, the wheel tread splling was occurred on the middle wheel set of the two locomotives after running nearly 150 thousands km on the track of the two locomotives at August 2004. The dynamic analysis was carried out to find the reason. The wheel set longitudinal vibration resonance phenomenon was existed on the locomotive dynamic performance, and this was caused by the too big longitudinal stiffness of the journal box bar on the middle wheel set. Wheel set longitudinal vibration resonance maybe an important reason of lead to wheel tread spalling. The corresponding mend methods were put forward from the point of view of wheel set longitudinal vibration resonance. All the wheel tread of the 12 locomotives on the middle wheel set were in good condition and not occurred the wheel tread spalling after the mend till December 2007 after 350 thousands km were finished. The mechanism of the wheel tread splling and corresponding mend method was discussed in detail in this paper.

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Analysis of Wheel Flange Wear Characteristics for KTX (고속철도 차량용 차륜플랜지 마모특성 분석)

  • 이찬우;강부병
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.787-792
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    • 2002
  • This study presents the wheel wear measurement results of Saemaeul train running on the conventional line. The train set included three different cars which have different shape of wheel profile including KNR and KTX profile currently used in Saemaeul. Train set was operated on Seoul-Pusan line with fixed train set formation for commercial service. Wheel wear measurements were peformed periodically. Here, we describe some results.

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Analysis of Collision-induced Derailments of a Wheel-set Model Using MBD and FEM Simulation (MBD와 FEM을 이용한 단일윤축 모델의 충돌 후 탈선거동의 해석)

  • Lee, Jun-Ho;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1868-1873
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    • 2011
  • In this paper, a theoretical formulation of a simplified wheel-set model for collision-induced derailments was evaluated by numerical simulations for the wheel-climb derailment and wheel-lift derailment types. The derailment types were classified into the wheel-climb derailment and the wheel-lift derailment according to the friction force direction of the wheel-flange. The wheel-climb derailment type was classified into Climb-up, Climb/Roll-over, and Roll-over-C, and wheel-lift derailment type was classified into Slip-up, Slip/Roll-over and Roll-over-L. To verify the theoretical equations derived for the wheel-climb derailment and the wheel-lift derailment, dynamic simulations using RecurDyn of Functionbay and Ls-Dyna of LSTC were performed and compared for some examples. The derailment predictions of the suggested theoretical formulation were in good agreement with those of the numerical simulations. The direction of the frictional force between the wheel-flange and the rail can be well predicted using the suggested derailment formulation at a initial derailment.

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Ground Software Validation Test for Wheel Off-loading of COMS (통신해양기상위성의 휠오프로딩 지상국 소프트웨어 검증시험)

  • Park, Young-Woong;Yang, Koon-Ho
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.51-56
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    • 2010
  • There are two main software in COMS ground station at the normal mode operation - stationkeeping and wheel off-loading. In this paper, ground software validation test for wheel off-loading is summarized and described. The wheel off-loading was performed the design change from E3000 heritage and analyzed. The wheel off-loading of ground software has two part; one is wheel off-loading management for parameters change at the thruster set switching time and the other is wheel off-loading set-point being sent to satellite for the reference momentum.

Finite Element Analysis of Wheel-set for Derailment Coefficient Measurement that have Plane Plate Shape (평면 플레이트 형상을 가진 탈선계수 측정용 윤축의 구조해석)

  • 함영삼;오택열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.119-122
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    • 2004
  • Since a derailment of rolling stocks results in huge losses in properties and lives, the measurement of a derailment coefficient is a very important test item to estimate the running safety of rolling stocks. For a measurement of the derailment measurement of forces between the wheel and rail a measuring wheel-set should be made first. The process to make a measuring wheel-set has some stages for correct measurement. They are as follows; a finite element analysis of a wheel to find a position of holes at which vertical force shall be measured, a finite element analysis for the position of strain gauges.

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Fracture Toughness of Wheelset for High Speed Train on the Critical Locations (임계위치에서의 고속철도용 윤축의 파괴인성)

  • Kwon Seok-Jin,
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.865-871
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    • 2004
  • The safety evaluations of railway wheel sets make use of the static fracture toughness obtained in ingot materials. The static fracture toughness of wheelset materials has been extensively studied by experiments, but the dynamic fracture toughness with respect to wheel set materials has not been studied enough yet. It is necessary to evaluate the characteristics of the fracture mechanics depending on each location for a full-scale wheel set for high-speed trains, because the load state for each location of the wheel set while running is different the contact load between the wheel and rail, cyclic stress in the wheel plate, etc. This paper deals with the fracture toughness depend on load rates. The fracture toughness depending on load rate data shows that once the downward curve from quasi-static values was reached, subsequent values showed a slow increase with respect to the impact velocity. This means that dynamic fracture toughness should be considered in the design code of the wheelset material.

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Structure Analysis of Wheel Set as Variation of Contact Position between Wheel and Rail (차륜과 레일의 접촉위치 변화에 따른 윤축의 구조해석)

  • Seo Byung-Wook;Ham Young-Sam;Hong Jai-Sung
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.606-610
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    • 2004
  • In this paper, we would like to explain about the structure analysis of wheel set as variation of contact position between wheel and rail. Measurement of interacted force between wheel and rail is necessary for running safety evaluation as important factor of derailment mechanism. It's necessary to running safety evaluation of rolling stock. Wheel unload and lateral force change as variation of contact position between wheel and rail. Interacted force between wheel and rail got as each contact position through computer simulation. This is necessary process as first research for evaluation of derailment phenomenon and running safety.

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Geometry Design of Omni-directional Mecanum Wheel (전방향 운동용 메카넘 바퀴의 기하학적 설계)

  • 신동헌;이인태
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.11-17
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    • 1998
  • The mecanum wheel was originaly developed in sweden to realize the omni-directional motion of the cart. The circumference of each wheel is lined with rollers set at 45 degrees relative to the main wheel. This paper proves that the roller of the mecanum wheel shapes the ellipsoid, derives the kinematic relationships between the parameters of the wheel and rollers, and proposes the procedure to determine the parameters of the wheel. The result was implemented into the computer program for the design of the mecanum wheel.

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Collision-induced Derailment Analysis of a Finite Element Model of Rolling Stock Applying Rolling Contacts for Wheel-rail Interaction (차륜-레일 구름접촉을 적용한 철도차량 유한요소 모델의 충돌 기인 탈선거동 해석)

  • Lee, Junho;Koo, Jeongseo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.1-14
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    • 2013
  • In this paper, a finite element analysis technique of rolling stock models for collision-induced derailments was suggested using rolling contacts for wheel-rail interaction. The collision-induced derailments of rolling stock can be categorized into two patterns of wheel-climb and wheel-lift according to the friction direction between wheel flange and rail. The wheel-climb derailment types are classified as Climb-up, Climb/roll-over and Roll-over-C types, and the wheel-lift derailment types as Slip-up, Slip/roll-over and Roll-over-L types. To verify the rolling contact simulations for wheel-rail interaction, dynamic simulations of a single wheelset using Recurdyn of Functionbay and Ls-Dyna of LSTC were performed and compared for the 6-typical derailments. The collision-induced derailment simulation of the finite element model of KHST (Korean High Speed Train) was conducted and verified using the theoretical predictions of a simplified wheel-set model proposed for each derailment type.

Stress Distribution of Tilting Vehicles Wheel-set by Interaction Force Between Wheel and Rail (차륜과 레일간의 상호 작용력에 의한 틸팅차량 윤축의 응력분포)

  • Ham Y.S.;Oh T.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.363-364
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    • 2006
  • The important factor to evaluate the running safety of a railway vehicle would be the interaction force between wheel and rail(derailment coefficient), for which is one of important factors to check the running safety of a railway vehicle that may cause a tragic accident. In this paper, when interaction force between wheel and rail happens to wheel-set of tilting vehicles, it analyzes stress distribution and verified safety.

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