• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.873_874
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• 2009

This paper presents a method for designing a high power motor that is applicable to electric vehicles. Interior Permanent Magnet (IPM) type motor which has high efficiency and high durability is selected. To apply for the electric vehicles, a form, a tire and a wheel of vehicles are considered when calculating a motor performance. After calculating a motor performance, space harmonic analysis and FEA(Finite Element Analysis) is used for designing In-Wheel motor.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.61-64
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• 1995

Grinding has been adapted as a finishing process,which can carry out form and surface integrity at the same time. Recently, high efficient and precise grinding technique is required bacause the needs for functional parts such as silicon wafer,ceramic,and electric materials are increasing. Accordingly, the development of grinding wheel appropriate to that purpose is very important. So, in this paper we newly developed a diamond grinding wheel by applying the superior characteristics of spheroidal graphite of the cast iron sintered product. Especially, a electric resistance sintering method was applied in which rapid heat treatment is possible. Finally, we have achieved successful results that the grinding wheel has high hardness,durability and grinding ability,and satisfies above conditions.

• Journal of the Korea institute for structural maintenance and inspection
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• v.27 no.2
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• pp.1-7
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• 2023

Durability was evaluated by performing a full-scale vertical load fatigue test and a wheel load performance test on the HRS, which reduces the replacement time of the existing expansion joint and improves serviceability to allow partial replacement by lane. As a result of the vertical load fatigue test, the maximum stress of the rail-type expansion joint is 170 MPa, which is about 47.8% of the yield strength of the HRS expansion joint rail 355 MPa. The vertical load fatigue test of the HRS expansion joint with improved serviceability set the size and load of the load plate according to the road bridge design standards, did not show any fracture behavior in the vertical load fatigue test and the wheel load performance test 2 million times, and its durability and safety were verified.

• The Transactions of the Korean Institute of Power Electronics
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• v.15 no.6
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• pp.498-505
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• 2010

In-Wheel System is a high-efficiency system to supply a new concept of platform which raises the efficiency of motor drive system and applies it to an environment-friendly automobile by installing a highly efficient electric motor directly to wheels and removing factors of power train. The proliferation of these systems is directly related to the safety of our lives, so check the reliability of the part in the development phase and should be certified. Reliability is the ability of a system or component to perform its required functions under stated conditions for a specified period of time. This paper presents to the verification methods for durability, one of reliability assessments of the Motor, the study calculated acceleration and deceleration torque and the effective torque from driving conditions of In-Wheel Motor, and based on this, it reduced the test time and suggested the verification methods of In-Wheel Motor reliability through the accelerated life test.

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.1
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• pp.216-216
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• 1997

We developed the durability estimation and design systems to minimize the volume, considering the durability, efficiency, and design requirements of worm gears. That is, we consider each kind of factors affecting on durability on the basis of AGMA Standard for the cylindrical and double-enveloping worm gears. We also estimate input power on the basis of wear and durability, bending strength and deflection of worm shaft, and we developed the durability estimation and design systems of power transmission worm gears introducing the optimal design method on the personal computer to be easily used in field. Also, we developed a method which converts the design variables obtained from the optimal design method to integer values(number of worm threads, number of worm threads, number of worm wheel teeth, etc.,) to be used in real design and production. The developed durability estimation and design method can be easily applied to the design of worm gears used as power transmission devices in machineries and is expected to be used for weight minimization of worm gear unit.

• Transactions of the Korean Society of Automotive Engineers
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• v.23 no.1
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• pp.11-17
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• 2015

Recently, the in-wheel motor vehicle is rapidly developed to solve energy exhaustion and environmental problems. Especially, it has the advantage of independently driving the torque control of each wheel in the vehicle. However, due to the weight increase of wheel, the comfort of vehicle riding and performance of road holding become worse. In this paper, to compensate the poor performance, a simultaneous control of the driving torque and semi-active suspension system is investigated. A vehicle model is generated using CarSim Software and validated by field tests. Co-simulation of CarSim and MATLAB/Simulink with control logics is carried out, and it is found that simultaneous control of the driving torque and semi-active suspension system can improve driving stability and durability of the in-wheel motor system.

• Design & Manufacturing
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• v.12 no.3
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• pp.48-54
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• 2018

This paper presents a numerical study for the development of a low-noise low-vibration industrial wheel for non-pneumatic wheel to significantly reduce vibration and noise. For this, design, injection molding and performance testing were performed. Various geometric shapes and materials were taken into account. For numerical analysis, ANSYS, LS-Dyna, and ABAQUS were used to predict the behavior of the wheel under different loadings based on various design changes. Based on this, 4 prototypes were fabricated by changing the design of wheels and molds, and various vibration and noise tests were carried out. A vibration tester was developed and tested to perform the vibration noise test considering durability. A prototype and test of the final wheel was performed. In the case of the vibration test, the vibration levels were 81.16dB and 80.66dB, which were below the target 90dB. Noise levels were 53.20 dB and 52.55 dB below the target 65dB. In the case of the impact resistance test, it was confirmed that there was no change in appearance after impact. The product weight was measured to be 174g compared to the target of 190g.

• Transactions of the Korean Society of Automotive Engineers
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• v.21 no.6
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• pp.16-23
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• 2013

It is important that proving ground damage is correlated with target customer usage. This paper describes the test mode for durability test of active suspension control system for proving ground correlation and optimization. Acceleration, strain, wheel force and other types of data are collected on a vehicle as it traverses different proving ground surfaces. The primary objective of the analysis is to determine which mixture of proving ground surfaces offers the best representation of customer usage while minimizing the total test time. And durability testing offers the best way to assess the capability of a product to reach its reliability target. The test should be representative of the real environmental load and replicate the same customer usage.

• Transactions of the Korean Society of Automotive Engineers
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• v.24 no.2
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• pp.137-143
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• 2016

The fifth wheel coupler is a heavy automotive coupling structure which connects a tractor and a trailer used for heavy-duty trucks widely. It is subjected to various loads simultaneously such as rolling, pitching and yawing loads as well as coupling frictional and impact loadings. Most of existing couplers have been overdesigned and, therefore, it is necessary to reduce the dead weight to increase the fuel efficiency. The topology optimization was applied in order to find conceptual layout designs which could show major load paths and ribs locations, and then the size structural optimization was performed in order to determine the heights and thicknesses of coupler ribs with the predetermined various loading conditions for the development of a new slim coupler with a minimum weight and high enough strength and stiffness. As the results of the topology optimum design, an efficient new coupling structure for truck trailers was designed. The weight of the new fifth wheel coupler was reduced by 4.9 %, compared with the existing one, even though all strength requirements were satisfied. The fatigue test of the new coupler was performed with cyclic vertical loads (+78.4 to +235.2 kN) and horizontal loads (-91.2 to +91.2 kN) simultaneously at 1 Hz and the life of 2,000,000 cycles were achieved without failure.

• The Journal of the Korea institute of electronic communication sciences
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• v.11 no.6
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• pp.627-634
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• 2016

Vehicle classification system in domestic tollgates is usually to use treadle sensor for calculating wheel width and tread of the vehicle. due to the impact that occurs when the wheels of the vehicle contact, treadle sensor requires high durability. recently, KHC(Korea Highway Corporation) began operating high-speed lane for cargo truck. high-speed cargo truck generate more impact the design criteria of previous treadle. therefore, an increase in the maintenance and management costs of the treadle damage is concerned. In this paper, we propose an algorithm for obtaining optimal wheel width and tread using non-contact treadle sensor that been improved durability from physical impacts. for the verification of the proposed algorithm, a field test was performed using 1/2/3/6 class vehicles based on the KHC's classification criteria. through this experiments, maximum error of the width and the tread is each ${\pm}2cm$ and ${\pm}8cm$, also the accuracy was measured as 98%, 97% or more, and proved that the proposed algorithm valid on to apply to the vehicle classification system.