• Title/Summary/Keyword: Weldment hardness

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The Fatigue Behavior of Laser Weldment in Heterogeneous Materials (이종재료 레이저 용접부의 피로거동)

  • 권응관;오택열;곽대순;이종재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.759-764
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    • 1997
  • In this study, Fatigue behavior of laser weldment in heterogeneous materials was investigated. Fatigue strength test and fatigue crack propagation test were performed for specimens with laser weldment in heterogeneous materials, and hardness test was performed. From the fatigue strength test. it was observed that the difference of strength between heterogeneous materials had eflect on crack initiation position and fatigue limit. From the fatigue crack propagation test. it was observed that fatigue behavior of laser weldment in heterogeneous materials is different from that in same materials. The difference of strength between heterogeneous materials and laser weldment had effect on fatigue crack propagation rate.

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An Experiment Study for Hardness Characteristic of Weldment according to Welding Heat-Input of Vertical GMA Welding Process (수직 GMA 용접공정 입열량에 따른 용접부 경도특성에 대한 실험적 연구)

  • Park, Min-Ho;Lee, Jong-Pyo;Jin, Byeong-Ju;Kim, In-Ju;Kim, Ji-Sun;Kim, Ill-Soo
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.35-42
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    • 2017
  • The GMA welding process involves large number of interdependent variables which may affect product quality, productivity and cost effectiveness. The relationships between process parameters for a vertical weldment and mechanical properties are complex because a number of process parameters are involved. To make the vertical-position welding, a method that predicts bead geometry and accomplishes the desired mechanical properties of the weldment should be developed. In addition, a reliable welding process and conditions must be implemented to reduce weld structure failure. In this study, the welding process analysis of investigates the interaction between the heat input and welding parameter(Welding current, Arc voltage, Welding speed) for predicting the weldment hardness.

Al-7020의 Pulse-GMA용접에 관한 연구 2

  • 김재웅;허장욱;나석주;백운형
    • Journal of Welding and Joining
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    • v.6 no.4
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    • pp.54-62
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    • 1988
  • Major problems in welding Al-7020 include shrinkage, rpopositgy in welds and loss of strength in the heat affected zone. Thus it is important to examine the mechanical properties and reliability of welds. In this study, a series of experiments was carried out to determine the mechanical properties such as micro-hardness distribution, tensile strength, porosity and residual stress distribution of the Al-7020 weldment made by pulse-GMA welding. The resuts of the experiemnts are as folows. 1) The micro-hardness of weld metal and heat affected zone was lower than that of the base metal. 2) The tensile strength of the deposited metal was much lower than that of the base metal. 3) The porrosity in weld metal zone was negligible under the adopted conditsion of experiemnts. 4) The residual stress in the weld metal was lower than that of the heat affected zone, because the weld metal was softened. And the mciro-hardness distribution, the tensile strength and the residual stess distribution of the weldment in the as-welded condition were compared with those of the weldment after heat treatment.

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STUD Welding on High Hardness Armor Steel of KWV (차륜형장갑차 고경도장갑강에 대한 스터드 용접의 적용)

  • Cho, Hwan-Hwi;Shin, Yong-cheol;Yi, Hui-jun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.5
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    • pp.567-573
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    • 2016
  • GMAW and GTAW processes have been used for welding of equipment mounting pads during decades. For improving the mobility and survivability of KWV(Korean Wheeled Vehicle), various types of equipment are required and numbers of pads for welding were increased. In this research, for improving productivity of mounting pads welding process, new technology of stud welding was studied. In this study, mechanical properties of stud weldment were investigated to compare with those of GMAW weldment. Also, research of stud weldment durability was carried out and proved its fatigue strength under the condition of KWV's 32,000 km load profile.

The effect of welding heat input and heat-treatment on the strength of the electron beam welded $175Kg/mm^2$ maraging steel sheet (전자비임용접한 $175Kg/mm^2$급 박판 Maraging강의 이음강도에 미치는 용접입열 및 열처리의 영향)

  • 윤한상;정병호;배차헌
    • Journal of Welding and Joining
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    • v.4 no.2
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    • pp.21-29
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    • 1986
  • The influence of welding heat input variation(600-900J/cm) and heat-treatment condition after welding on tensile strength of butt welded joint in $175Kg/mm^2$ strength level Maraging steel(Co-free and Co-containing) sheets was investigated on the basis of hardness distribution, microstructure of weld metal and fracture surface. The obtained main results are as follows; 1. The strength of weldment (UTS, NTS), joint efficiency showed a little decreasing tendency with the increase in welding heat input, and the elongation showed a little increasing tendency with the increase in the width of weld metal. It was considered because of the plastic constraint of the high strength base metal. 2. The strength of weldment was better in the solution treatment and aging than the aging only after welding due to the disappearance of almost denverite in weld metal. 3. The hardness distribution in weldment after welding and heat-treatment was almost similar to both Co containing and Co free Maraging steel with change in welding heat input. 4. The fracture was occurred at weld metal, and the fracture surface showed a relatively shallow dimples in both Co containing and Co free Maraging steel.

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Investigation for Microstructure and Hardness of Welded Zone of Cu-Ni Alloy using W92-Ni-Fe Sintering Tool (W92-Ni-Fe 소결툴을 이용한 Cu-Ni 합금의 용접부미세조직과 경도 특성)

  • Yoon, Tae-Jin;Park, Sang-Won;Kang, Myung-Chang;Noh, Joong-Suk;Chung, Sung-Wook;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.22 no.3
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    • pp.181-186
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    • 2015
  • In this study, the effect of the friction stir welding (FSW) was compared with that of the gas tungsten arc welding (GTAW) on the microstructure and microhardness of Cu-Ni alloy weldment. The weldment of 10 mm thickness was fabricated by FSW and GTAW, respectively. Both weldments were compared with each other by optical microstructure, microhardness test and grain size measurement. Results of this study suggest that the microhardness decreased from the base metal (BM) to the heat affected zone (HAZ) and increased at fusion zone (FZ) of GTAW and stir zone (SZ) of FSW. the minimum Hv value of both weldment was obtained at HAZ, respectively, which represents the softening zone, whereas Hv value of FSW weldment was little higher than that of GTAW weldment. These phenomena can be explained by the grain size difference between HAZs of each weldment. Grain size was increased at the HAZ during FSW and GTAW. Because FSW is a solid-state joining process obtaining the lower heat-input generated by rotating shoulder than heat generated in the arc of GTAW.

A Study on Advanced Small Punch Test for Evaluation of Material Degradation in Weldment Microstructures (용접부 미세조직의 재질열화 평가를 위한 Advanced Small Punch 시험에 관한 연구)

  • 이동환;이송인;박종진;유효선
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.99-106
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    • 2003
  • This research was aimed to evaluate the material degradation with various microstructures of X20CrMoV121 steel weldment by Advanced Small Punch(ASP) test. Due to the regional limitation on constitutive structures, the minimized loading ball(${\varphi}1.5mm$) and bore diameter of lower die(${\varphi}3mm$) were designed for the ASP test. The micro-hardness test was also performed to assess the mechanical properties with artificial aging heat treatment. Material degradation was estimated by ductile-brittle transition temperature(DBTT). The results obtained from the ASP test were compared with those from conventional small punch(CSP) test and CVN impact test for several weldment microstructures. It was found that the ASP test clearly showed the microstructural dependance on the material degradation in the weldment.

The Low Cycle Fatigue behavior of Laser Welded Sheet Metal (박판형 레이저 용접재의 저주기 피로 특성)

  • 김웅찬;곽대순;김석환;오택열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1025-1028
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    • 2004
  • In this paper, we studied low cycle fatigue behavior of laser welded sheet metal that used automobile body panel. Specimens were manufactured as weld condition and sheet metal using automobile manufacturing company at present. For to know mechanical properties, micro Vicker's hardness test was performed of specimens. But, we can't confirm mechanical properties of weld bead and heat affected zone because laser weld makes very narrow weld bead and heat affected zone than other welding method. Therefore, we performed low cycle fatigue test with similar weldment, dissimilar weldment, similar thickness and dissimilar weldment, and dissimilar thickness and dissimilar weldment for fatigue properties of thickness and welding direction. As well, we analysis stress distribution of base metal, weld bead, and heat affected zone according to strain load using finite element method.

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Fatigue Life Prediction for Resistance Spot Weldment of Aluminum Alloy Sheet (알루미늄 합금판 저항 점용접부의 피로수명 예측)

  • 장건익;안병국;김동건
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.116-124
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    • 2002
  • The fatigue life is predicted on tensile-shear spot weldment made from Al-Mg alloy sheet with thickness of 0.8mm using Mitchell's method and uniform material law by $B{\ddot{a}}umel$ and Seeger based on local strain approach. The fatigue properties of critical HAZ region are estimated from the tensile property using simple hardness method. To predict the fatigue life of spot weldment, the local stresses and strains at the potential critical region are estimated by Neuber's rule. The predicted fatigue life based on uniform material law using HAZ's material properties provides good results within a factor of 3, conservatively.