• Title/Summary/Keyword: Welding power source

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Development of welding machine using Hydrogen-Oxygen-Gas (수산화가스 에너지를 이용한 용접시스템 개발)

  • Lee Y. K.;Jeong B. H.;Yoon Y. S.;Mok H. S.;Choe G. H.
    • Proceedings of the KIPE Conference
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    • 2003.11a
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    • pp.77-80
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    • 2003
  • As rapid growth of energy demand in line with modern society's industrialization led to environmental pollution by fossil fuels, there are more and more interest and international research on energization of water, which is clean energy and comprising $70\%$ of earth. In offshore countries, the water is commercially used already and water has very attractive characteristics in terms of economy and efficiency compared to the existing gas welder. Brown Gas welder does not produce $CO_2$ from combustion of Hydrogen-Oxygen-Gas, which was gained by electrolysis of water, In this paper, the result from operating characteristic improvement of Gas Generator and Current-Controlled converter is to be considered into design in electrode, source/ controller, standized into level of whole system design base.

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Joining Characteristics of Corrugated Polymer Surface by Laser (표면 요철 처리 된 광경화성수지의 레이저 접합 특성)

  • Yoon, Sung Chul;Choi, Hae-Woon
    • Laser Solutions
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    • v.18 no.4
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    • pp.6-11
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    • 2015
  • Specially designed and 3D printed samples were prepared and joined by a diode laser source. To increase the strength of joining and reliability of samples, the surface was patterned by using a 3D printer. The joining surface was prepared as hemispherical shape with no-patterns, 0.5mm pitch, 0.75mm pitch and 1mm pitch. The optical properties of samples were measured by using an integrated sphere where classical Kubelka-Munk theory and modified Richard-Mudgetts theory for the analysis applied. Scanning speed was set at 500mm/min and laser power was varied between 9 and 10watts for the preliminary joining characteristic analysis.

A Study on Analysis of the Hydrogen-Oxygen Gas Generator (수산화가스 발생기의 모델링 및 특성해석)

  • Kang, B.H.;Lee, J.M.;Mok, H.S.;Choe, G.H.
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.198-201
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    • 2001
  • The mixed gas of Hydrogen and Oxygen is gained from water electrolysis reaction. It has constant volume ratio 2 : 1 Hydrogen and Oxygen, and it is used as a source of thermal energy by combustion reaction. This gas has better characteristics in the field of economy, efficiency of energy, and environmental intimacy than acetylene gas and LPG used for gas welding machine. So several studies of this gas are actively in progress nowadays. The object of this study is the optimization of power condition in the side of electrical for the high efficiency of water electrolysis equipment. First, chemical analysis of electrolysis is conducted, and the relation of electrical energy and chemical energy is quantitatively investigated. For basic experiment, unit electrode of singular electrolysis electrode is manufactured and experimented, results are compared and analyzed with simulation, and the electrolysis is electrically equivalent.

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Optimal design of dual magnetic float type level gauge to detect a specific level (특정 레벨을 검출하기 위한 2단 Magnetic Float 타입 레벨 게이지의 최적 설계에 관한 연구)

  • Kim, Dong-Sok;Han, Jae-Man;Park, Gwan-Soo
    • Journal of Sensor Science and Technology
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    • v.17 no.4
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    • pp.308-316
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    • 2008
  • For the measurement of liquid level in ship's cargo tank, ballast tank, fuel oil tank and fresh water tank, several types of gauge meter are used such as tubular type, magnetic float type, reflex type transparent type and welding pad type. Among them, magnetic float type gauge meter is environmental friendly device because it is free of power source and maintenance. The main obstacle of the device is relatively large error bound. In this paper, finite element method is used to design and analysis of the magnetic float type gauge meter. The operation of reed switch according to the magnetic field has been successfully described and agreed well with experimental measurement. The optimum geometry with combination of permanent magnet and reed switches are designed to achieve 98 % accuracy of fluid level.

Effect of the Suction Performance by the Air-Curtain Blowing around a Suction Duct (흡입관 주위에 형성된 공기차단막이 흡입성능에 미치는 영향)

  • Cho, Chong-Hyun;Kim, Chae-Sil;Cho, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.5
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    • pp.25-32
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    • 2009
  • A study is conducted to improve the suction performance on suction devices which are used to remove polluted air generated by welding or machining process in a spacious working place of industry. Air-curtain is applied around the inlet of suction duct to interrupt the inflow of fresh air from the downstream region where is located opposite to the polluted air source. Two different air-curtain devices, such as a $45^{\circ}$ backward and a fully backward, are adopted. Suction region is experimentally investigated by measuring the suction velocities using a hot-wire anemometer. Contours of the suction velocity are compared with the computed results. The suction condition is selected to 110,000 Reynolds number which is widely used on typical suction devices, and a width of blowing passage for creating the air-curtain is chosen to 9.38% of the suction duct diameter. The experimental results show that the suction performance obtained with the $45^{\circ}$ backward air-curtain was better than that obtained with the fully backward air-curtain. On the suction duct using the $45^{\circ}$ backward air-curtain, the suction region estimated on basis of the 0.4m/sec is improved by 66% at the same input power.

A study on the laser surface hardening of SM 45C steel (SM 45C강의 레이저 표면경화처리에 관한 연구)

  • 나석주;김성도;이건이;김태균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.1
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    • pp.53-62
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    • 1987
  • High power lasers provide a controllable and precise energy source in surface transformation hardening. A careful control of the process is needed in order that the surface layer of the material reaches the austenizing temperature, but that it does not melt. In order to achieve this the results of theoretical and experimental studies on the laser surface hardening of a medium carbon steel are described. A two-dimensional computer program, which can be used generally for the determination of transient temperature distributions in welding and heat treatment, was established on the basis of the finite element method. For the confirmation of the accuracy of the numerical analysis, a medium carbon steel (SM 45C) of 5mm thickness was heat-treated with a 1kW CW CO$_{2}$ laser machine, while the traverse speed and the distance from the focal point (defocused distance) were varied. Experimental and numerical results showed a similar tendency in correlations between the hardened zone shape and the process parameters. With increasing beam spot diameter the width and depth of the hardened zone increased for relatively small beam spot diameters, but decreased rapidly after reaching the maximum value, while with increasing traverse speed the width and depth of the hardened zone decreased monotonously. Too small beam spot diameters are to be avoided, since the surface melting would lower the surface hardness and produce an uneven surface which may be unacceptable because of the possible requirement for subsequent machining. It could be observed that for a given traverse speed and laser power input there exists a optimal range of the beam spot diameter, which produce a large width of the hardened zone but no melting on the surface.

A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection (초음파 열 영상 검사를 이용한 브레이징 접합 결함 검출)

  • Cho, Jai-Wan;Choi, Young-Soo;Jung, Seung-Ho;Jung, Hyun-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.426-431
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    • 2007
  • When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly.

Fabrication and Transmission Experiment of the Distributed Feedback Laser Diode(DFB-LD) Module for 2.5Gbps Optical Telecommunication System (2.5Gbps 광통신용 distrbuted feedback laser diode(DFB-LD) 모듈 제작 및 광송신 실험)

  • 박경현;강승구;송민규;이중기;조호성;장동훈;박찬용;김정수;김홍만
    • Korean Journal of Optics and Photonics
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    • v.5 no.3
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    • pp.423-430
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    • 1994
  • We designed and fabricated the single mode fiber pigtailed DFB-LD module for 2.5 Gbps optical communication system. In the design of the DFB-LD module, we made the module divided into two parts of inner sub-module and outer 14-pin butterfly package and cylindrical shaped sub-module contain quasi confocal 2 lens system including optical isolator and electrical connection between these parts via hybrid substrate of bias T circuit. Laser welding was used to assemble the sub-module which requires accurate fixing between optical elements. The fabricated DFB-LD module showed optical coupling efficiency of 20% and - 3 dB small signal response of more than 2.6 GHz. We confirmed mechanical reliability of the module by temperature cycle test where the tested module exhibit optical power fluctuation of less than 10%. Finally we evaluated the performance of the fabricated DFB-LD module as light source of 2.5 Gbps optical communication system, sensitivity of - 30.2 dBm was obtained through 47 km optical fiber transmission under the criterion of $1\times10^{-10}$ BER and transmission penalties were 1.5 dB caused by extinction ratio and 1.0 dB caused by chromatic dispersion of normal single mode fiber. fiber.

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