• 한국기계가공학회지
• /
• 제20권4호
• /
• pp.16-23
• /
• 2021

Currently, 6-axis articulated robots are used throughout the industry because of their 6-dof (degrees of freedom) and usability. However, 6-axis articulated robots have a fixed base and their movements are limited by the rotational operating range of each axis. If the angle of the 2-axis additional axes can be adjusted according to the position and orientation of the end-effector of the 6-axis articulated robot, the effectiveness of the 6-axis articulated robot can be further increased in areas where the angle is important, such as welding. Therefore, in this paper, we proposed a cooperative kinematic inter-operation strategy. The strategy will be verified using the Simulink of MATLABⓇ, an engineering program, and RecurdynⓇ, a dynamic simulation program.

• 한국생산제조학회지
• /
• 제6권2호
• /
• pp.10-18
• /
• 1997

This paper presents the development of real-time estimation and control details for a computer vision-based robot control method. This is accomplished using a sequential estimation scheme that permits placement of these points in each of the two-dimensional image planes of monitoring cameras. Estimation model is developed based on a model that generalizes know 4-axis Scorbot manipulator kinematics to accommodate unknown relative camera position and orientation, etc. This model uses six uncertainty-of-view parameters estimated by the iteration method. The method is tested experimentally in two ways : First the validity of estimation model is tested by using the self-built test model. Second, the practicality of the presented control method is verified in performing 4-axis manipulator's assembly task. These results show that control scheme used is precise and robust. This feature can open the door to a range of application of multi-axis robot such as deburring and welding.

• 한국생산제조학회지
• /
• 제22권2호
• /
• pp.318-323
• /
• 2013

For fast and accurate motion of 6-axis articulated robot, more noble motion control strategy is needed. In general, the movement strategy of industrial robots can be divided into two kinds, PTP (Point to Point) and CP (Continuous Path). Recently, industrial robots which should be co-worked with machine tools are increasingly needed for performing various jobs, as well as simple handling or welding. Therefore, in order to cope with high-speed handling of the cooperation of industrial robots with machine tools or other devices, CP should be implemented so as to reduce vibration and noise, as well as decreasing operation time. This paper will realize CP motion (especially joint-linear) blending in 3-dimensional space for a 6-axis articulated (lab-manufactured) robot (called as "RS2") by using LabVIEW$^{(R)}$ (6) programming, based on a parametric interpolation. Another small contribution of this paper is the proposal of motion blending simulation technique based on Recurdyn$^{(R)}$ V7 and Solidworks$^{(R)}$, in order to figure out whether the joint-linear blending motion can generate the stable motion of robot in the sense of velocity magnitude at the end-effector of robot or not. In order to evaluate the performance of joint-linear motion blending, simple PTP (i.e., linear-linear) is also physically implemented on RS2. The implementation results of joint-linear motion blending and PTP are compared in terms of vibration magnitude and travel time by using the vibration testing equipment of Medallion of Zonic$^{(R)}$. It can be confirmed verified that the vibration peak of joint-linear motion blending has been reduced to 1/10, compared to that of PTP.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 추계학술대회 논문집
• /
• pp.1138-1141
• /
• 1995

An arc sensor for seam tracking is developed to automate sub-assembly welding in shipbuilding. We utilize a moving average method, which produces an effect of low-pass filter, to generate the position compensation. Therefore the sensor is able to modify the path of the weld seam in real time. By simplifying the compension process, the tunning time is reduced so that operators react quickly. It turns out that this sensor is highly reliable and it is installed and being used in SHI Keoje shipbuilding yard.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 추계학술대회 논문집
• /
• pp.1110-1113
• /
• 1995

This study presents the new method which can transfer the expert's skill to deburring robot through neural network. The expert's skill is expressed as associationmapping between the characteristics of the burr and human expert's action. Under the fundamental idea that the state of the deburring processcan be extracted via the visual sense of the human,we employ vision system for the perception and identification of the changing burr. Form the demonstration of human experts, force data are measured. Finally the characteristics of the burr and coressponding force are associated by the neural network which is trained through many demonstrations. The proposed method is verified in the deburring process of welding burr.

• 한국정밀공학회지
• /
• 제15권9호
• /
• pp.93-100
• /
• 1998

This study presents the new method which can transfer the expert's skill to deburring robot through neural network. The expert's skill is expressed as association mapping between the characteristics of the burr and human expert's action. Under the fundamental idea that the state of the deburring process can be extracted via the visual sense of the human, we employ vision system for the perception and identification of the changing burr. From the demonstration of human experts, force data are measured. Finally the characteristics of the burr and corresponding force are associated by the neural network which is trained through many demonstrations. The proposed method is verified in the deburring process of welding burr.

• 수산해양기술연구
• /
• 제34권1호
• /
• pp.1-5
• /
• 1998

This study presents intelligent deburring system which can transfer the exper's skill to deburring robot through neural network. The expert's skill is expressed as associate mapping between the characteristics of the burr and human expert's action. Under the fundamental idea that the state of the deburring process can be extracted via the visual sense of the human, we employ vision system for the perception and identification of the changing burr. From the demonstration of human experts, force data are measured and fitted impedance model. Finally the characteristics of the burr and coressponding force are associated by the neural network which is trained through many demonstrations. The proposed method is verified in the deburring process of welding burr.

• 한국산학기술학회논문지
• /
• 제20권3호
• /
• pp.16-22
• /
• 2019

로봇을 적용한 자동화 생산 라인에서 로봇 셋업 시 시뮬레이션을 통한 Off-Line Programming(OLP)과 로봇 캘리브레이션은 작업 시간을 단축하고 양산 전부터 생산 품질을 관리하기 위해 필수적이다. 본 연구에서는 상용 3D 스캐너를 사용하여 생산 라인의 CAD 데이터와 현장의 3차원 측정 스캔 데이터를 정합하는 로봇 캘리브레이션 방법을 개발하였다. 제안한 방법은 Iterative Closest Point(ICP) 알고리즘을 통해 두 개의 3차원 점군 데이터를 정합하여 로봇을 교정한다. 정합은 3단계로 수행한다. 먼저 CAD 데이터로부터 3개의 평면으로 연결된 꼭짓점을 특징점으로 추출한다. 추출한 특징점 주변에 위치한 스캔 점군데이터로부터 평면을 재구성하여 대응하는 특징점을 생성한다. 마지막으로 ICP 알고리즘을 통해 추출한 특징점들 간의 거리를 최소화하여 위치 변환 행렬을 계산한다. 자동차 차체 조립라인의 스팟용접 로봇 설치에 제안한 방법을 적용한 결과 스팟용접에서 일반적으로 요구하는 정밀도 1.5mm 수준으로 로봇의 위치 및 자세를 캘리브레이션 할 수 있었으며, 기존에 레이저 트래커를 사용하면 로봇 한 대당 5시간 이상 소요되던 셋업 시간은 40분 이내로 단축할 수 있었다. 개발한 시스템을 사용하면 차체 스팟 용접에 필요한 정밀도를 유지하면서 자동차 차체 조립 라인의 OLP 작업시간을 단축하여, 로봇 정밀 티칭 시간을 단축하여, 생산제품의 품질 향상 및 불량률을 최소화할 수 있다.

• 한국산업융합학회 논문집
• /
• 제19권1호
• /
• pp.42-49
• /
• 2016

This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.

• 제어로봇시스템학회논문지
• /
• 제20권2호
• /
• pp.218-222
• /
• 2014

In this paper, we introduce an autonomous calibration method for a 2D laser displacement sensor (e.g. laser vision sensor and laser range finder) by matching a single point on a flat structure. Many arc welding robots install a 2D laser displacement sensor to expand their application by recognizing their environment (e.g. base metal and seam). In such systems, sensing data should be transformed to the robot's coordinates, and the geometric relation (i.e. rotation and translation) between the robot's coordinates and sensor coordinates should be known for the transformation. Calibration means the inference process of geometric relation between the sensor and robot. Generally, the matching of more than 3 points is required to infer the geometric relation. However, we introduce a novel method to calibrate using only 1 point matching and use a specific flat structure (i.e. circular hole) which enables us to find the geometric relation with a single point matching. We make the rotation component of the calibration results as a constant to use only a single point by moving a robot to a specific pose. The flat structure can be installed easily in a manufacturing site, because the structure does not have a volume (i.e. almost 2D structure). The calibration process is fully autonomous and does not need any manual operation. A robot which installed the sensor moves to the specific pose by sensing features of the circular hole such as length of chord and center position of the chord. We show the precision of the proposed method by performing repetitive experiments in various situations. Furthermore, we applied the result of the proposed method to sensor based seam tracking with a robot, and report the difference of the robot's TCP (Tool Center Point) trajectory. This experiment shows that the proposed method ensures precision.