• Title/Summary/Keyword: Welding Part

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Seam Weldability of Galvanized Steels: Part I Interface Characteristics (도금강판의 Seam 응접특성: Part I 계면특성)

  • 이창희;엄호섭;장래웅
    • Proceedings of the KWS Conference
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    • 1992.04a
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    • pp.63-63
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    • 1992
  • 본 연구에서는 Zn도금강판의 mash seam용접부의 조직학적 특성 및 도금층 및 인산염 coating의 용접 접합 계면에서의 거동율 검토하여 용접과정율 단계별로 분리 파악하여 계면 파단의 mechanism을 제시하였다. 이와 더불어, mash seam용접부에서 발견 되는 결함의 종류 및 방지대책에 관하여서도 언급하였다.

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Hot Cracking Behavior in Inconel 690 Overlay Welds on Mn-Ni-Cr-Mo Steel for Pressure Vessels (Mn-Ni-Cr-Mo강에 대한 Inconel 690 오버레이 용접부에서의 고온균열의 발생거동)

  • 양병일;김정태;신용범;안용식;박화순
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.82-89
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    • 2002
  • In order to clarify hot cracking phenomena occurred in Inconel 690 welds and it's prevention, in this study, the cracking behavior and the influence of welding variables on cracking in Inconel 690 overlay welds on Mn-Ni-Cr-Mo steel(SA 508 cl.3) for pressure vessel were investigated by using mock-up test. The main results are as follows: The cracks in Inconel 690 overlay welds were mainly generated near the start and the end part of welding beads adjacent to STS 309L welded outside of Inconel 690 welds. Most of the cracks showed typical solidification crack, and also it was assumed that there was possibility of liquation cracking in HAZ. The existence of Nb constituents or concentration of Nb was recognized on the fracture facets of the solidification cracks in the welds by SMAW. Therefore Nb was considered to be the main factor of the solidification cracking. As the weld heat input was more increased and the weld bead length was longer, the extent of cracking was more increased. Moreover the extent of cracking was considerably decreased by changing of welding sequence to the start and the end part of welds. Hot cracking in welds by GTAW was considerably decreased as compared with that of SMAW. And cracks were well generated in the Inconel 690 overlay welds adjacent to 575 309L welds. This means that the hot cracking susceptibility of Inconel 690 welds was largely varied by chemical components and/or compositions of filter metals, base metals and neighboring welds.

A Development of Ship-Block Dividing CAD Module Connected to WWW (WWW와 연계된 선박 조립 구조물의 분할 CAD모듈 개발)

  • 최해진;이수홍
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.267-275
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    • 1997
  • A ship-block cutting module is being developed as part of a computational system for a ship design. The module supports product-information to other modules in design process and displays ship-blocks in cutting-operation. Welding-information is essential to process-planning and scheduling. In the module, ship-blocks are modeled by Plate-Objects and then divided into several cutting pieces. The module automatically creates Welding-Objects containing welding-information in the process. Since the module is connected to WWW(World Wide Web), users in various platforms can access the models simultaneously In addition, users can check manufacturing constraints by inspecting a virtual model.

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A Fracture Behavior of Connections of Structural Steel Members under Low Temperature (극한조건하 강구조 부재 이음부의 파괴거동해석)

  • 김두환;한석규;안세희
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.213-220
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    • 1998
  • Welding structures will be occurred sudden crack or failure by reduced fracture toughness in case of low temperature. To protect these unstable fracture is very important. Because fracture of welding part come from welding faults or residual stress, critical stress intensity factors are acquired at temperatures between $22^{\circ}C$ and $-70^{\circ}C$ from base metal, welding metal and H.A.Z. It was studied effectiveness of annealing and affection of residual stress under low temperatures. In case of fracture toughness test, it showed that fracture toughness value decreased, according to the decrease of temperature. Expecially In case that compressive residual stress was existed, $K_C$ increased.

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The advanced welding technology for high Strength steel adding Mn (Mn 첨가 고장력강 용접성 향상기술)

  • LEE H. S.;SHIM W. B.;LEE K. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.240-248
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    • 2004
  • Recently, the customer's demands for automotive steel sheet have been diversified and sterned more. Therefore, as the tendency of auto industry light-weight, one among these requirements is the trend for high strength together with the thinness of automotive steel sheet. Because Mn added essentially in producing high strength steel sheet is bonded strongly with oxygen, the Fine oxidation layer was created at the welding face after the flash butt welding operated in entry section of pickling line. Thereby it was caused the crack or breakage of welding part in process of cold rolling. At this research, in order to protect the contact Mn with oxygen in atomosphere it was considered to fire oxygen with LNG and the related researches have been gone forward with the find out concrete and to apply them to operation.

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Failure Analysis of Austenitic Stainless Steel Pipe (오스테나이트계 스테인레스 강관에서의 손상해석에 관한 연구)

  • 이상율;이종오;이주석;조경식;조종춘;이보영
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.21-32
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    • 1993
  • A cracking failure of a austenitic stainless steel elbow in a naphtha cracking line in a petrochenmical plant occurred, resulting in leakage of organic compound flowing inside the elbow. Due to the failure, emergency shutdown of the plant was enforced to repair the troubled part of the line. The repair cost as well as production loss during the unscheduled plant shutdown has cost the company a great amount of financial loss. In this studies, a failure analysis of the cracked elbow was performed using NDT, chemical analysis, microstructural analysis including optical microscopy as well as scanning electron microscopy with EPMA, mechanical testings such as tensile testing, hardness testing and Charphy impact test fractography. The results indicated that several problems such as a welding defect and presence of a detrimental phase which was found to be relate to improper postforming heat treatment process was identified and the failure was concluded to be due to a low temperature embrittlement of the defect-containing elbows.

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Monitoring the Welding Gap/Profile with Visual Sensor (시각센서를 이용한 용접 Gap/Profile 모니터링)

  • Kim, Chang-Hyeon;Choe, Tae-Yong;Lee, Ju-Jang;Seo, Jeong;Park, Gyeong-Taek;Gang, Hui-Sin
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2005.06a
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    • pp.3-8
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    • 2005
  • The robot systems are widely used in the welding manufacturing. The essential tasks to operate the welding robot are the acquisition of the position and/or shape of the parent metal. For the seam tracking or the robot automation, many kinds of contact and non-contact of the system which monitors the shape of the welding part is described. This system uses the line-type structured laser diode and the visual sensor. It includes the correction of radial distortion which is often found in the image from the camera with short focal length. Direct Linear Transformation (DLT) is used for the camera calibration. The three dimensional shape of the parent metal is obtained after simple linear transformation. Therefore, the system operates in real time. Some experiments are carried out to evaluate the performance of the developed system.

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Development of Seamless Tube for 7075 Al Wrought Alloys by Direct Thixoextrusion process utilizing Porthole Die (반용융 직접 압출에 의한 Porthole Die 활용 A7075 심리스 튜브 개발)

  • Jang, D.I.;Kim, S.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.227-230
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    • 2009
  • The aim of this study was to improve extrudability limit, eliminate welding line and obtain optimum thixoextrusion conditions for manufacturing tubes of 7075 Al wrought alloy. By thixoextrusion, it was possible to improve deformability, control isotropy with extrusion direction, eliminate welding line (seamless) and save cost due to low energy consumption compared with conventional extrusion processes. The welded part was not observed at the welding line area. The grains of thixoextruded tube were homogeneously distributed and equiaxed grains were observed. Therefore, thixoextrusion is the most effective variable for the control of the magnitude of the welding line.

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A Study on Friction Welding and AE Evaluation for Cold Die Steel and High Temperature Creep Properties (금형강의 마찰용접과 AE평가 및 고온 크리프 특성에 관한 연구)

  • 황성필;김일석;유인종;이연탁;오세규
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.282-288
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    • 2001
  • This paper deals with determining the proper friction welding condition and analyzing various mechanical properties of friction welded joints of the bladepart heat resisting steel(STD11) for cold die punch to the shank part alloy steel(SCM440). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of STD11 to SCM440 steels with higher confidence and reliability has been much required even though it might be the first trial approach for developing it. Also, the high temperature properties of STD11-SCM440 weld were considered in this paper.

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