• Title/Summary/Keyword: Welding Length

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Evaluation of weld joint properties with length of inserted short pipe at the time of pipeline welding (배관용접시 단관삽입길이에 따른 용접부 특성 평가)

  • Kim Cheol-man;Kim Woo-sik;Kim Young-seob;Kwon Jeong-rock
    • 한국가스학회:학술대회논문집
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    • 2003.10a
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    • pp.53-58
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    • 2003
  • API 5L X65 배관에 50mm이상의 단관을 삽입하여 용접하였을 경우, 삽입된 단관 길이 변화에 따른 용접부 기계적 특성 평가 결과를 요약하면 다음과 같다. 1. 단관삽입 용접부위의 거시적 조직관찰, 미소경도측정, 인장시험, 굽힘시험을 수행한 결과, 단관삽입 용접부의 건전성에는 문제가 없는 것으로 평가되었다. 2. 단관삽입 용접부의 원주방향 최대 인장 잔류응력의 크기는 단관 삽입 길이에 관계없이 약 150MPa로서 그리고 최대 압축 잔류응축은 약 300MPa로 측정되었다. 모재의 항복강도가 492MPa인 것과 비교하여보면 단관 삽입 용접에 의한 잔류응력의 영향은 매우 작은 것으로 평가되었다.

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Estimation of Plastic Bending Moment of Offshore Pipelines (해저관로의 대변형 굽힘에 의한 소성 모멘트 추정)

  • 이종현;최한석;이승건
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.21-26
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    • 2003
  • The reel-lay method of submarine pipelines a continuous string of pipe coiled onto a reel. Assembly of this pipe that is string is accomplished onshore by welding, and nondestructive testing is carried out prior to coiling the pipe. The total length of pipes on the reel depends on the reel and pipe diameters. Pipeline installation is accomplished by uncoiling, straightening the pipe, and laying out the pipe string onto the seabed as the barge moves forward. Installation associated with coiling and uncoiling is related to the bending moment and strain relationship of the pipeline, A highgrade pipe material is required when the reel-lay method is used. This paper is concerned with the highly plastic bending moment of the pipeline, including the effect of ovality. Moment calculation in the pipe is accomplished by the numerical method, including the variable ovalities during the plastic bending of the pipe string. The new calculation method of the high plastic bending moment was applied to the reel-lay method.

Finite Element Model to Simulate Crack Propagation Using Interface Elements and Its Verification in Tensile Test

  • Chu, Shi;Yu, Luo;Zhen, Chen
    • Journal of Advanced Research in Ocean Engineering
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    • v.1 no.1
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    • pp.36-43
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    • 2015
  • Since the crack generation and its propagation caused by welding defects is one of the main hull damage patterns, the simulation of crack propagation process has an important significance for ship safety. Based on interface element method, a finite element model to simulate crack propagation is studied in the paper. A Lennard-Jones type potential function is employed to define potential energy of the interface element. Tensile tests of steel flat plates with initial central crack are carried out. Surface energy density and spring critical stress that are suitable for the simulation of crack propagation are determined by comparing numerical calculation and tests results. Based on a large number of simulation results, the curve of simulation correction parameter plotted against the crack length is calculated.

A Hybrid Genetic Algorithm for Scheduling of the Panel Block Assembly Shop in Shipbuilding (선각 평블록 조립공장 일정계획을 위한 혼합 유전 알고리즘)

  • 하태룡;문치웅;주철민;박주철
    • Korean Management Science Review
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    • v.17 no.1
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    • pp.135-144
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    • 2000
  • This paper describes a scheduling problem of the panel block assembly shop in a shipbuilding industry. Because the shipbuilding is a labor intensive industry the most important consideration in a panel block assembly shop is the workload balancing. which balances man-hour weight and welding length and so on. It should be determined assembly schedule and workstation considering a daily load balancing and a workstation load balancing simultaneously. To solve the problem we develop a hybrid genetic algorithm. Hybrid genetic algorithm proposed in this paper consists of two phases. The first phase uses the heuristic method to find a initial feasible solution which provides a useful information about optimal solution. The second phase proposes the genetic algorithm to derive the optimal solution with the initial population consisting of feasible solutions based on the initial solution. Finally we carried out computational experiments for this load balancing problem which indicate that developed method is effective for finding good solutions.

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A Simple Finite Element Modeling Method for Leak-Before-Break Crack Analysis of Pipe with Overlay Dissimilar Metal Weldments (이종금속 오버레이 용접 배관의 파단전누설균열 해석을 위한 단순 유한요소 모델링 방법)

  • Kim, Maan Won;Park, Young Sup
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.70-76
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    • 2013
  • Several finite element models for the leak-before-break (LBB) assessment of overlay dissimilar metal weldment were constructed and analyzed to develop a simple finite element modeling method. The J-integral, crack opening displacement (COD) and J-integral distribution along the crack front in thickness direction due to the applied moment were obtained from the analysis results of the constructed finite element models, and studied compared to the previous literatures. It is concluded that the modeling with base material only is simple and produces a slightly conservative results compared to the complex modeling composed with weld metal and base metal in the calculation of J-integrals and COD values which are used for the calculation of fracture toughness and postulated leakage crack length respectively.

Determination of Design Criteria Using 3D Solder Joint Configuration in SMT (표면실장기술에 있어 설계기준결정에 관한 연구)

  • 김성관;최동필;유중돈
    • Proceedings of the KWS Conference
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    • 1995.10a
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    • pp.145-148
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    • 1995
  • To provide better understanding of a solder joint design criteria, mathematical models have been developed to calculate the shape of the solder fillets formed between the pad and lead. The effects of parameters such as solder volume and pad dimensions are described with this model. In this study, a systematic way to determine the design criteria of the SMT from the predicted 3D solder joint profile is proposed. The solder joint profile is calculated using the available 3D FEM code which minimizes the system energy due to the surface tension and gravity. The solder joint profiles of gullwing-type lead such as QFP and SOP are calculated for design parameters, and acceptable ranges are obtained. The result shows that the pad length is the most significant factor compared with the pad width and pad area.

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Requirement analysis for Development of the Bolt-type Rebar Coupler (볼트 접합형 철근 이음장치 개발을 위한 요구조건 분석)

  • Lim, Chae-Yeon;Joo, Jin-Kyu;Lee, Goon-Jae;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.169-170
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    • 2011
  • In the connection of green frame, the bottom rebar of the precast concrete beam needs joint or anchorage to ensure structural integrity. However, given the characteristics of composite precast concrete joint, enough length over which rebar can be anchored or lap-spliced is not secured. In addition, due to issues with constructability, cost or quality, it is difficult to apply welding or mechanical connection techniques. Therefore, this study analyze the requirement for a bolt-type rebar coupler as a solution for the coupling issue between the lower rebars of green frame beam. The requirement for bolt-type rebar coupler proposed herein will provide basic data for development studies of the rebar coupler.

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A Study on the friction weldability of inconel alloy-stainless steel (인코넬 합금과 스테인레스 강의 마찰용접 특성 연구)

  • 김의환;민택기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.73-78
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    • 2001
  • In this study, the friction weldability and properties of inconel alloy(IN738LC) to stainless steel (STS304) was investigat-ed. Upset length increased according to increment of friction pressure and time. The tensile strength of the friction weld-ing reached 85% of the STS304 base metal strength under the conditions of 8 sec friction time, 50MPa friction pressure and 150 MPa upset pressure. From the result of fracture surface analysis, IN738LC section can be joined with STS 304 materials in shape of a convex lens. Also, the temperature of welded interface was measured with k-type thermocouple. Finally the plastic flow confirmed at the welded interface STS304 by micro test.

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A Study on the Weldline Movement and Formability of Tailored Blanks in Square Cup Drawing (사각통 드로잉시 테일러드 블랭크의 용접선이동 및 성형성에 관한 연구)

  • ;Hisashi Hayashi;Matsuo Usuda
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.42-45
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    • 1997
  • Weldline movement of tailored blanks originates from two sources, primary and secondary. Primary movement occurs by geometrical reason, that is, just scratched lines on the no-weld blanks move during drawing to be fitted to geometrical change. Secondary movement is induced by the characteristics of tailored blanks itself. The primary movement was mainly dependent on the weldline location and not affected by the type of material. The secondary movement caused by laser welding and/or small strength difference in this study was not dominant compared with primary movement. The formability of tailored blanks always inferior to those of original blanks. This is due to the existence of hardened weld bead. The closer a weldline is to punch corner where drawing is most active, the worse its formability becomes. This is because the weldline prohibits the drawing process. It was confirmed by measuring diagonal length at the blank corner. The mode of fracture was changed form wall break to draw break when the weldling was close to the punch corner.

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A Study on the Stiffener of the Watertight Bulkhead of the Fishing Boat. (강제어선(鋼製漁船)의 수밀격벽(水密隔璧) 방요재(防撓材)에 관(關)한 연구(硏究))

  • Chang-Yull,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.2 no.1
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    • pp.3-8
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    • 1965
  • The objects of this paper are to stimulated discussion of the criteria used for deciding the scantling of watertight bulkhead stiffener of steel fishing boats ranged of length of 20 meters to 80 meters and to suggest a method of calculation based on beam theory. Present knowledge is examined and it appears that failure of a bulkhead stiffener is comparatively rare. Regarding its structure bulkhead does not contribute on longitudinal strength of a ship. The strength of a bulkhead stiffener can be treated locally. Assuming bulkhead stiffeners are free ends and fixed ends theoretical required section modulus are calculated and compared with classification societies' rule. Welding effect of a bulkhead stiffener to bulkhead plate and a bracket to stiffener and deck plate are considered. On various conditions of joints are suggested.

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