• Title/Summary/Keyword: Welder

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Development of a Mash Seam Welder for the Factory Application (현장 적용형 Mash seam 용접기의 개발)

  • 이왕하;박상국
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.5
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    • pp.411-414
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    • 2004
  • In this paper, a power controller and 3 phase voltage source inverter are proposed for the improvement of weldability of large scaler Mash seam welder. The welder system is designed for the low cost and the improvement of weldability. For this system, the thyristor convertor has performed constant current controlling in the output terminal by using PAM type inverter. We have simulated our algorithm and made a prototype welder for experiment. Through the experiment, we have confirmed the improvement of weldability of our system.

Development of the CO2 Inverter Welding Controller for Compensation of Voltage Loss (전압손실 보상용 CO2 인버터 용접기 콘트롤라 개발)

  • Bae, Jong-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.4
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    • pp.54-60
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    • 2005
  • In a $CO_2$ inverter welding machine, stable arcs can be generated and a welding performance that is a goal of welding can be improved when stable electric power with a low voltage and a high current is supplied to a electrode that is the secondary part (output load terminal) and the base metal. For such a stable power supply, therefore, the AC arc welding machine, the thyristor welder, and the inverter welder have been developed in order according to development of the power electronics techniques. Up to now, the thyristor welding machine is still broadly used but the application volume is gradually reduced by development of the inverter welder. Because the welding performance of the inverter welder is very good and the weight and size of the welder is remarkably light and small. The final goal of this research is to develop the voltage loss compensator that is a drawback of the inverter welder and improve the welding performance using the developed compensator.

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Development of TIG-Welder DC-DC Converter Based on Fuel Cell Stack (연료전지로 구동되는 TIG-용접기용 DC-DC 컨버터 개발)

  • Min, Myung-Sik;Park, Sang-Hoon;Jeon, Byum-Soo;Won, Chung-Yun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.8
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    • pp.48-56
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    • 2009
  • This paper presents the power conversion system for TIG-welder using the fuel cell stack Generally, power supply for TIG-welder uses the front-ended diode bridge rectifier by common AC power source. In this case, power supply of TIG-welder increases in volume because of using bulky capacitor and diode-rectifier. Also, input current includes ripple and harmonics. Moreover, TIG-welder will be demand the power supply with lightweight and easy movement in the areas like as the islands and mountainous areas or the special environment are not use common AC power source. Thus, input power of the power conversion system for TIG-welder is used PEMFC(Polymer Electrolyte Membrane Fuel Cell), and the power conversion system is comprised of full-bridge converter with function of boost converter and inverter welding source, in this paper. The proposed power conversion system which is power supply for TIG-welder was verified by computer simulations and experiments.

Micro joining using electron beam welding system (전자빔 용접장치를 이용한 미세접합)

  • Seo Jeong;Lee Je Hun;Kim Jeong O;Gang Hui Sin
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.79-81
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    • 2004
  • In this study EB(Electron Beam) welder was modified to apply Ef welder to micro-joining for soldering and micro-brazing. The power and beam current of EB welder is 6kW, 100mA(60kV) and the minimum current was 1mA. The minimum current of EB welder was modified to decrease the amount of beam current to 0.0lmA and the monitoring system to observe materials was made up. The system is developed including teaching function for generating patterns. The control system and CAD/CAM software for EB direct writing was developed and the deflection beam was controlled without moving workpieces. the possibility of applying EB welder to micro-joining for soldering and brazing was studied through this experiments.

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Modification of Electron beam welding system for Micro joining (미세접합을 위한 전자빔 용접장치의 개조)

  • Seo, Jung;Lee, Je-Hoon;Kim, Jung-Oh;Kang, Hee-Sin
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.24-26
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    • 2003
  • In this study EB(Electron Beam) welder was modified to apply EB welder to micro-joining with solder ball and Pt wire. The power and beam current of EB welder is 6kW, 100mA and the minimum current was 1mA. The minimum current of EB welder was modified to decrease the amount of beam current to 0.0lmA and the monitoring system to observe materials was made up. The control system and CAD/CAM software for e-beam direct writing was developed and the deflection beam was controlled without moving workpieces. the possibility of applying EB welder to micro-joining with solder ball and Pt wire was studied through this experiments.

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A Study on control mode of hybrid multi-function welder (하이브리드 다기능 용접기 제어 모드에 관한 연구)

  • Kim, Jin-Seok;Choi, Jae-Ho;Jeong, Yang-Kwon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.8 no.3
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    • pp.439-445
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    • 2013
  • This study is on the system that can integrate generator and charger to use as a welder and generator for need. Specifically, it was hybrid generator consisted with select switch to use generator controller and multiple function welder, that function were auto-stopping generator when generator power finish to recharge in recharger battery and Co2 MMA TIG MIG MAG are devide depend on supplying gas. This control system of voltage, high-frequency, motor and gas valve was implemented in order to improve the performance and convenience of existing welders to choose only one or two at a time.

A study on multi-functional welder remote control system using smart phone (스마트 폰을 이용한 다기능 용접기 원격 제어 시스템에 관한 연구)

  • Kim, Gi-Hoon;Jeong, Yang-Kwon;Choi, Jae-Ho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.3
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    • pp.351-358
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    • 2014
  • In this study, we are a proposed system that could control a multi-functional welder of the current, voltage of the crater, gas control, the wire feeder's driven, the constant voltage output control, high frequency control, rated current control and the ARC welding control etc., using the mobile-based smart phone. Approximately 90% of user of proposed system are very useful in multi-function welder in their task responded and rest of 10% of the answers don't need it. 30% answered in 90% of the multi-function welding machine according to age group using a smart phone utilizing this "very difficult" at investigated. However, the use of smart phones is gradually lower the user's age group can be seen that effective.

A Research on the Shielding of Injurious Electromagnetic Field for High-frequency Welder (고주파 웰딩기의 유해 전자파 차단에 관한 연구)

  • 장석용;심재형;김준안;백인환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.447-450
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    • 2002
  • In the surrounding of the electric machinery and equipments occurring of using the electromagnetic fields, other electric machinery or equipments are induced the malfunctions by the radiated and leaked electromagnetic fields. And the human hazardous problems by that effect are being discussed frequently. So efficiently shielding technique of injurious electromagnetic field for high frequency welder is discussed in this paper.

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Analyses on Current Densities Induced Inside a Worker Using AC Arc Welder (교류 아크용접기를 사용하는 작업자의 인체 유도전류밀도 해석)

  • Park, Jun-Hyeong;Min, Suk-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.3
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    • pp.433-438
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    • 2008
  • This paper analyses current densities induced inside a worker using AC arc welder. Applying the boundary element method, we calculate current densities induced in organs inside a worker in case he was located at 1cm, 3cm, 5cm, 10cm, 15cm, 20cm far from a power cable of AC arc welder. As results of study, we find a maximum current density induces at a heart surface and may be higher than $10mA/m^2$ of ICNIRP guideline if he works within 15cm from a power cable.

A Study on Characteristics of input current controlled inverter arc welder (입력역률 제어형 인버터 용접기 특성해석에 관한 연구)

  • Song, S.H.;Woo, D.H.;Chae, Y.M.;Choe, G.H.;Jang, D.H.
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.324-327
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    • 1996
  • This paper presents the adoption of PWM converter to enhance input power factor in inverter arc welder. By using PWM converter in inverter arc welder, the disadvantages of bridge diode converter such as low input power factor is improved, new NCT(Noise Cut Transformer) is designed to reduce noise which has harmful effect in switching component, half bridge PWM inverter is adopted to reduce cost in inverter arc welder.

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