• 제목/요약/키워드: Welded stud

검색결과 27건 처리시간 0.022초

Tensile capacity of mortar-filled rectangular tube with various connection details

  • Kim, Chul-Goo;Kang, Su-Min;Eom, Tae-Sung;Baek, Jang-Woon
    • Steel and Composite Structures
    • /
    • 제44권3호
    • /
    • pp.339-351
    • /
    • 2022
  • A mortar-filled rectangular hollow structural section (RHS) can increase a structural section property as well as a compressive buckling capacity of a RHS member. In this study, the tensile performance of newly developed mortar-filled RHS members was experimentally evaluated with various connection details. The major test parameters were the type of end connections, the thickness of cap plates and shear plates, the use of stud bolts, and penetrating bars. The test results showed that the welded T-end connection experienced a brittle weld fracture at the welded connection, whereas the tensile performance of the T-end connection was improved by additional stud bolts inserted into the mortar within the RHS tube. For the end connection using shear plates and penetrating stud bolts, ductile behavior of the RHS tube was achieved after yielding. The penetrating bars increased load carrying capacity of the RHS. Based on the analysis of the load transfer mechanism, the current design code and test results were compared to evaluate the tensile capacity of the RHS tube according to the connection details. Design considerations for the connections of the mortar-filled RHS tubes were also recommended.

Fatigue experiment of stud welded on steel plate for a new bridge deck system

  • Ahn, Jin-Hee;Kim, Sang-Hyo;Jeong, Youn-Ju
    • Steel and Composite Structures
    • /
    • 제7권5호
    • /
    • pp.391-404
    • /
    • 2007
  • This paper presents push-out tests of stud shear connectors to examine their fatigue behavior for developing a new composite bridge deck system. The fifteen push-out specimens of D16 mm stud welded on 9 mm steel plate were fabricated according to Eurocode-4, and a series of fatigue endurance test and residual strength test were performed. Additionally, the stiffness and strength variations by cyclic loading were compared. The push-out test, when the stiffness reduction ratio of the specimens was 0.95 under cyclic load, resulted in the failure of the studs. The stiffness variation of the push-out specimens additionally showed that the application of cyclic loads reduced the residual strength. The fatigue strength of the shear connectors were compared with the design values specified in the Eurocode-4, ASSHTO LRFD and JSSC codes. The comparison result showed that the fatigue endurance of the specimens satisfies the design values of these codes.

Stud-welding Robot의 Ffine Positioning을 위한 Sensor를 이용한 위치보정 System

  • 김문상;이종원;박기환;류정배
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1989년도 한국자동제어학술회의논문집; Seoul, Korea; 27-28 Oct. 1989
    • /
    • pp.206-210
    • /
    • 1989
  • In automobile glass fitting the stud is welded on the window seating panel in order to insert the plastic molding onto the stud. Since this type of process is in general manually done, almost 50% of the output turns out to be failure resulted from work inefficiency and weld inferiority. Therefore, it is required to improve this process for the productivity elevation through the application of the robot.

  • PDF

Machine learning-based probabilistic predictions of shear resistance of welded studs in deck slab ribs transverse to beams

  • Vitaliy V. Degtyarev;Stephen J. Hicks
    • Steel and Composite Structures
    • /
    • 제49권1호
    • /
    • pp.109-123
    • /
    • 2023
  • Headed studs welded to steel beams and embedded within the concrete of deck slabs are vital components of modern composite floor systems, where safety and economy depend on the accurate predictions of the stud shear resistance. The multitude of existing deck profiles and the complex behavior of studs in deck slab ribs makes developing accurate and reliable mechanical or empirical design models challenging. The paper addresses this issue by presenting a machine learning (ML) model developed from the natural gradient boosting (NGBoost) algorithm capable of producing probabilistic predictions and a database of 464 push-out tests, which is considerably larger than the databases used for developing existing design models. The proposed model outperforms models based on other ML algorithms and existing descriptive equations, including those in EC4 and AISC 360, while offering probabilistic predictions unavailable from other models and producing higher shear resistances for many cases. The present study also showed that the stud shear resistance is insensitive to the concrete elastic modulus, stud welding type, location of slab reinforcement, and other parameters considered important by existing models. The NGBoost model was interpreted by evaluating the feature importance and dependence determined with the SHapley Additive exPlanations (SHAP) method. The model was calibrated via reliability analyses in accordance with the Eurocodes to ensure that its predictions meet the required reliability level and facilitate its use in design. An interactive open-source web application was created and deployed to the cloud to allow for convenient and rapid stud shear resistance predictions with the developed model.

Reliability Evaluations for Shear Strength of Resistance Welded Ball Stud according to Different Cooling Methods

  • Park, In-Duck;Nam, Ki-Woo
    • 동력기계공학회지
    • /
    • 제22권6호
    • /
    • pp.44-50
    • /
    • 2018
  • As a type of bolt with a spherical head, the ball stud is widely used as a part of a ball joint in steering or suspension systems in automobiles. Balls and studs are subjected to heat treatment suitable for each material; in particular, the shear strength of the ball stud must meet the specifications of the production company. This study evaluated the shear strength of joints according to the cooling method of ball studs subject to resistance welding. The shear stress of water cooling was higher than that of air cooling (as-received material). Note, however, th at oil cooling showed lower stress than that of as-received. When judged by standard deviation, mean, and coefficient of variation according to the arithmetic statistics and shape parameter as well as scale parameter, oil cooling is suitable.

Shear behavior of a demountable bolted connector in steel-UHPC lightweight composite structures

  • Gu, Jin-Ben;Wang, Jun-Yan
    • Structural Engineering and Mechanics
    • /
    • 제81권5호
    • /
    • pp.551-563
    • /
    • 2022
  • Bolted connector could be an alternative to replace the conventional welded headed stud in steel-ultra high performance concrete (UHPC) lightweight composite structures. In this paper, a novel demountable bolted shear connector, consisting of a high-strength bolt (HSB) and a specially-designed nut which is pre-embedded in a thin UHPC slab, is proposed, which may result in the quick installation and disassembly, due to the mountable, demountable and reusable features. In order to study the shear behavior of the new type of bolted shear connector, static push-out tests were conducted on five groups of the novel demountable bolted shear connector specimens and one group of conventional welded headed stud specimen for comparison. The effect of the bolt shank diameter and aspect ratio of bolt on failure mode, shear stiffness, peak slip at the steel-UHPC interface, shear strength and ductility of novel bolted connectors is investigated. Additionally, design formula for the shear strength is proposed to check the suitability for assessment of the novel demountable bolted shear connectors.

강합성 교량의 콘크리트 바닥판 해체 및 재시공이 용이한 분리식 볼트접합 전단연결재에 관한 실험적 연구 (An Experimental Study of Demountable Bolted Shear Connectors for the Easy Dismantling and Reconstruction of Concrete Slabs of Steel-Concrete Composite Bridges)

  • 정대성;박세현;김태형;김철영
    • 대한토목학회논문집
    • /
    • 제42권6호
    • /
    • pp.751-762
    • /
    • 2022
  • 강합성 교량에서 강 거더와 콘크리트 바닥판의 합성을 위한 전단연결재로는 용접접합 머리붙이 스터드가 주로 사용된다. 용접접합 전단연결재의 경우, 손상 또는 노후화된 바닥판 철거 시에 파쇄에 따른 소음, 비산먼지 등이 발생하여 환경적 문제가 지적되고 있다. 따라서 환경적 문제 및 생애주기비용 관점의 효율적인 유지관리를 위해서는 노후화된 콘크리트 바닥판의 교체가 용이한 분리식 전단연결재 개발이 필요하다. 기존의 볼트접합 전단연결재로는 매립너트 방식이 주로 연구되었으나 낮은 강성과 전단저항강도, 초기슬립 증가 등으로 교량과 같은 토목구조물에는 활용되지 못하고 있는 실정이다. 본 논문에서는 이러한 문제점들을 개선하기 위해 매립너트 부분이 스터드 기둥에 일체화되고 확대 기둥 하단에 테이퍼진 형상을 갖는 분리식 볼트접합 전단연결재를 제안하였다. 제안된 분리식 스터드볼트의 정적 전단강도와 슬립 변위에 대한 성능 검증을 위해 수평전단실험을 수행하였고, 기존 용접접합 스터드와 성능을 비교하였다. 제안된 분리식 볼트접합 전단연결재가 전단성능이 매우 우수하고, 슬립변위 또한 연성설계기준을 만족함으로써 기존 용접 스터드를 충분히 대체하여 적용 가능함을 확인하였다.

Modelling of flange-stud-slab interactions and numerical study on bottom-flange-bolted composite-beam connections

  • Xiaoxiang Wang;Yujie Yu;Lizhong Jiang;Zhiwu Yu
    • Steel and Composite Structures
    • /
    • 제47권2호
    • /
    • pp.203-216
    • /
    • 2023
  • The composite beam connections often encountered fracture failure in the welded bottom flange joint, and a bottom flange bolted connection has been proposed to increase the deformation ability of the bottom flange joint. The seismic performance of the bottom flange bolted composite beam connection was suffered from both the composite action of concrete slab and the asymmetric load transfer mechanisms between top and bottom beam flange joints. Thus, this paper presents a comprehensive numerical study on the working mechanism of the bottom flange bolted composite beam connections. Three available modelling methods and a new modelling method on the flange-stud-slab interactions were compared. The efficient numerical modeling method was selected and then applied to the parametric study. The influence of the composite slab, the bottom flange bolts, the shear composite ratio and the web hole shape on the seismic performance of the bottom flange bolted composite beam connections were investigated. A hogging strength calculation method was then proposed based on numerical results.

해양구조물용 RE36강의 용접부 부식거동에 관한 전기화학적 특성 연구 (An Electrochemical Property Stud on the Corrosion Behavior of Welding Part of RE36 Steel for Marine Structure)

  • 김성종;김진경;문경만
    • Journal of Welding and Joining
    • /
    • 제18권5호
    • /
    • pp.70-76
    • /
    • 2000
  • The effect of Post Weld Heat Treatment(PWHT) of RE36 steel for marine structure was investigated with parameters such as micro-vickers hardness, corrosion potential and corrosion current density of weld metal(WM), base metal(BM) and heat affected zone(HAZ), and both Al alloy anode generating current and Al alloy anode weight loss quantity etc. Hardness of post-weld heat treated BM, WM and HAZ is lower than that of As-welded condition of each region. However, hardness of HAZ was the highest among those three parts regardless of PWHT temperature and corrosion potential of WM was the highest among those three parts without regard to temperature and corrosion potential of WM was the highest among those three parts without regard to PWHT temperature. The amplitude of corrosion potential difference of each other three parts at PWHT temperature $550^{\circ}C$, $650^{\circ}C$ are smaller than that of three parts by As-welded condition and corrosion current density obtained by PWHT was also smaller than that of As-welded condition. Eventually, it was known that corrosion resistance was increased by PWHT. However both Al anode generating current and anode weight loss quantity were also decreased by PWHT compare to As-welded condition when RE36 steel is cathodically protected by Al anode. Therefore, it is suggested that the optimum PWHT temperature with increasing corrosion resistance and cathodic protection effect is $550^{\circ}C$.

  • PDF

강합성 교량 스터드 전단연결재의 피로 설계식 평가 및 제안 (Assessment and Recommendation of Fatigue Design Codes for Stud Shear Connectors in Composite Bridge)

  • 이경찬;윤기용
    • 한국방재학회 논문집
    • /
    • 제9권5호
    • /
    • pp.15-21
    • /
    • 2009
  • AASHTO LRFD 설계 기준에 따른 합성형 교량 전단연결재 설계는 주로 강도보다는 피로에 의해 지배되는 것으로 알려져 있다. 이 피로 설계는 1966년 Slutter와 Fisher의 연구에 근거하고 있다. 당시의 시험은 1면으로 수행되었기 때문에 편심이 작용하였고, 이로 인하여 전단연결재에 별도의 인장력이 가해지게 되어 피로 강도가 감소되는 결과를 낳은 것으로 보인다. 또한, 피로 S-N 곡선은 응력변동폭과 하중반복 횟수 각각의 로그 스케일에 대하여 선형 관계를 보이는 것으로 Fisher에 의해 후에 밝혀졌으나, 전단연결재의 경우에 대해서만은 아직도 응력변동폭에 로그를 취하지 않고 있다. 이 연구는 현재 미국, 영국, 유럽, 일본에서 사용 중인 피로 설계 곡선을 비교 검토한 결과 미국 설계 기준이 비교적 보수적인 설계를 하고 있음을 확인하였다. 나아가, 당시의 실험 세팅과 데이터를 재분석하고 최근까지 전 세계에 공개된 피로 실험 데이터를 수집하여 분석 비교하고, 이를 바탕으로 적절한 설계식을 추천하고자 한다.