• Title/Summary/Keyword: Welded structure

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A Study on Fatigue Crack Growth Parameters for Fatigue Life Assessment based on Fracture Mechanics (파괴역학 기반 피로 수명 평가를 위한 피로 균열 진전 파라미터에 관한 연구)

  • Kim, Hyeon-Su;Park, Tae-Jong;Lee, Dong-Ju;Shin, Sang-Beom;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.61-67
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    • 2017
  • Recent studies on the fatigue assessment of high strength steel weld based on the fracture mechanics have frequently raised the problems related to the conservatism in the fatigue crack growth rate specified in the relevant design code. The purpose of this study is to evaluate the effect of the fatigue crack growth parameter on the fatigue life for the low carbon steel weld. In order to do it, the fatigue tests with the constant stress ratio were performed to evaluate the fatigue crack growth rate in the butt weld of SM490. And the fatigue crack growth parameters of the weld were evaluated in accordance with ASTM E647. From the comparative fatigue assessment results, it was found that the fatigue crack growth rate specified in the relevant design code was too conservative to estimate the residual fatigue life of welded structure. So, in order to get the more reliable results, it was recommended that the fatigue life estimation based on the fracture mechanics be performed with the fatigue crack growth parameter specified by test.

Study on copper end-tab shape for maximum heat discharging performance (방열 성능 향상을 위한 구리 엔드 탭의 최적형상 연구)

  • Choi, Yeou-Myeong;Choi, Yoon-Hwan;Cho, Sang-Myung;Park, Jung-Hyun;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.1-7
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    • 2017
  • When implementing butt joint welding of two plates, it is useful to attach end-tabs made of a metal with high heat conductivity (e.g., copper) at the front and back sides of the welded plates to prevent the bead from rolling down and prevent defects that may occur at the tips of the weld zone. In this study, the fin shape, which is known to have good heat discharging characteristics by natural convection, has been applied to enhance the cooling performance of the end-tab. From both experiment and numerical analysis, it was confirmed that end-tabs with fin-shaped holes have better heat discharging performance than end-tabs without holes. Through thermal and fluid flow analysis, the cooling rates of end-tabs with different hole shapes were estimated in order to figure out characteristics of shape factor that are important for the heat discharging performance. As a result, we found that the structure including vertical fins with optimal fin gap was the best-performing shape.

Prediction and Verification of the Twist Deformation of Automotive Structure Parts after Hybrid Welding Using CAE (CAE 를 통한 하이브리드 용접 후 차체부품 변형예측 및 검증)

  • Lee, Dug-Young;Choi, Bo-Sung;Choi, Won-Ho;Ahn, Jang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.87-95
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    • 2012
  • In recent years, laser-arc hybrid welding has begun to be adopted for assembly welding of automotive bodies and parts, because the hybrid welding process can weld lapped steel sheets having a larger gap than is possible with laser welding. In this paper, to predict the twist deformation by the hybrid welding when brackets are welded in B pillar of a passenger car, the residual stress using CAE is analyzed and the deformation result of CAE is compared with the measured deformation. First of all, after modeling heat source as intended to be expressed with laser-arc hybrid welding method, heat source fitting is done with welding conditions and a section of welding part obtained through specimen test. In case of heat source functions, laser used conical source and arc used double ellipsoid source. Through the local model analysis, elements which are located in the center of the model are selected. The elements are called WME(Welding Macro Element). This WME is extruded in the welding lines and welding phenomenon of complex parts is accomplished. The deformation amount after hybrid welding is got through a simulation, the validity of simulation is verified by measuring the panel and comparing with the simulation result.

A study on fracture toughness of welded joint and orientation in TMCP steel by th SP test (SP시험에 의한 TMCP강의 방향성 및 용접부의 파괴인성에 관한 연구)

  • 유효선;안병국;류대영;정세희
    • Journal of Welding and Joining
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    • v.16 no.6
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    • pp.35-43
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    • 1998
  • In this paper, the fracture toughness evaluation of the various microstructures such as HAZ, F.L and W.M in weldment of TMCP steel which has the softening zone owing to high heat input welding was carried out by using of the small punch(SP) test. In addition, the fracture toughness with the specimen orientation of rolled TMCP steel was investigated by means of SP test and the crack opening displacement (COD) test and then was compared with that of conventional SM50YB steel. From the results of SP test for TMCP steel, it could be seen that the SP energy transition curves of three different orientation were shifted to higher temperature side in order of S, T and L. But the {TEX}$DBTT_{SP}${/TEX} of each orientation specimen did not show a lot of differences and were quite lower than those of conventional SM50YB steel. The mechanical properties of HAZ structure in weldment of TMCP steel such as hardness, SP energy at room temperature and -196$^{\circ}C$ and the upper shelf energy of SP energy transition curve were lower than those of base metal due to softening. The {TEX}$DBTT_{SP}${/TEX} of each microstructure in weldment of TMCP steel increased in order of HAZ, F.L and W.M against base metal, but all microstructures showed a quite lower {TEX}$DBTT_{SP}${/TEX} than those of SM50YB steel.

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Evaluation of Forming Performance of TMC Steel Pipes & Tubes for Building Structure (건축구조용 TMC 강관의 가공성능 평가)

  • Im, Sung Woo;Kim, Jong Seong;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.16 no.1 s.68
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    • pp.43-49
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    • 2004
  • With building structures becoming higher and having longer spans, new structural steel with better strength, thicker plate, and performance may be required rather than conventional structural steel. TMC steel is widely used in building structures largely due to its excellent seismic performance, superior weldability, and design strength that is not affected by plate thickness. To make use of TMC steel in pipe structures with large diameter and heavy wall, however, the this study, the degradation of material properties in submerged are welded SM520TMC steel pipes and tubes was evaluated using variable fabrication process and material change. Degradation test results showed that the yield and ultimate strength increased and elongation decreased regardless of the mode of fabrication, i.e., through roll bending or press forming, or steel used, i.e., domestic SM520TMC steel or SM520TMC steel from Japan.

A Study on Compressive Strength of Built-up H Shaped Columns Fabricated with HSA800 High Performance Steels (건축구조용 고성능강(HSA800) 용접 H형단면 기둥의 압축강도에 관한 연구)

  • Kim, Tae Soo;Lee, Myung Jae;Oh, Young Suk;Lee, Kang Min;Kim, Do Hwan
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.627-636
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    • 2012
  • Recently, high performance(strength) steels have been utilized to structural materials in buildings and bridges with the demand for high-rise and long-span of main structures. This paper is a series of basic study for the design specification of structural members using high performance steel, material properties of high performance rolled steel building structures; material properties of HSA800 steel was compared with the requirements of Korean Standards(KS) for HSA800. Welded H-shape stub columns with variables of width-to-thickness ratios are planned in order to investigate the local buckling behaviors and check the current design limit of width-to-thickness ratio and uniaxial compressive tests are carried out. In addition, the buckling behaviors of stub columns obtained finite element analysis were compared with those of test results.

Cyclic testing of weak-axis column-tree connections with formation of plastic hinge at beam splice

  • Oh, Keunyeong;Chen, Liuyi;Hong, Sungbin;Yang, Yang;Lee, Kangmin
    • Earthquakes and Structures
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    • v.8 no.5
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    • pp.1039-1054
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    • 2015
  • The purpose of this study was to evaluate the seismic performance of weak-axis column-tree type connections used in steel moment frames. These connections are composed of a shop-welded and fieldbolted steel structure and can improve welding quality. On this basis, column-tree type connections are widely used in steel moment resisting frames in Korea and Japan. In this study, splices designed with a semirigid concept regarding the seismic performance of column-tree connections were experimentally evaluated. The structures can absorb energy in an inelastic state rather than the elastic state of the structures by the capacity design method. For this reason, the plastic hinge might be located at the splice connection at the weak-axis column-tree connection by reducing the splice plate thickness. The main variable was the distance from the edge of the column flange to the beam splice. CTY series specimens having column-tree connections with splice length of 600 mm and 900 mm were designed, respectively. For comparison with two specimens with the main variable, a base specimen with a weak-axis column-tree connection was fabricated and tested. The test results of three full-scale test specimens showed that the CTY series specimens successfully developed ductile behavior without brittle fracture until 5% story drift ratio. Although the base specimen reached a 5% story drift ratio, brittle fracture was detected at the backing bar near the beam-to-column connection. Comparing the energy dissipation capacity for each specimen, the CTY series specimens dissipated more energy than the base specimen.

A new precast wall connection subjected to monotonic loading

  • Vaghei, Ramin;Hejazi, Farzad;Taheri, Hafez;Jaafar, Mohd Saleh;Ali, Abang Abdullah Abang
    • Computers and Concrete
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    • v.17 no.1
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    • pp.1-27
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    • 2016
  • Final construction project cost is significantly determined by construction rate. The Industrialized Building System (IBS) was promoted to enhance the importance of prefabrication technology rather than conventional methods in construction. Ensuring the stability of a building constructed by using IBS is a challenging issue. Accordingly, the connections in a prefabricated building have a basic, natural, and essential role in providing the best continuity among the members of the building. Deficiencies of conventional precast connections were observed when precast buildings experience a large induced load, such as earthquakes and other disasters. Thus, researchers aim to determine the behavior of precast concrete structure with a specific type of connection. To clarify this problem, this study investigates the capacity behavior of precast concrete panel connections for industrial buildings with a new type of precast wall-to-wall connection (i.e., U-shaped steel channel connection). This capacity behavior is compared with the capacity behavior of precast concrete panel connections for industrial buildings that used a common approach (i.e., loop connection), which is subjected to monotonic loading as in-plane and out-of-plane loading by developing a finite element model. The principal stress distribution, deformation of concrete panels and welded wire mesh (BRC) reinforcements, plastic strain trend in the concrete panels and connections, and crack propagations are investigated for the aforementioned connection. Pushover analysis revealed that loop connections have significant defects in terms of strength for in-plane and out-of-plane loads at three translational degrees of freedom compared with the U-shaped steel channel connection.

Experimental Study on Pre-Stresses Steel Beam (Pre-stress를 도입한 Steel Beam에 관한 실험적 연구)

  • 조진구;박병기
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.4
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    • pp.3921-3930
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    • 1975
  • This research was carried out to investigate several mechanical characteristics of pre-stressed steel beams. The configuration of specimens used for this study were as follows; a cover plate having permissible fiber stress of 4,000 kg/$\textrm{cm}^2$ was welded at bottom having the allowable bending stress 2500 kg/$\textrm{cm}^2$ steel beam, the section ratios of pre-stressed steel beam and cover plate were 0.5 and 0.6. Adopted pre-stresses were 0%, 50%, and 100% of an allowable fiber stress of a steel beam. The results obtained from the study may be summarized as follows; 1. The elastic range of a beam was increased by the application of pre-stress to the beam, which leads to a lighter section. 2. The permissible moment capacity of a pre-stressed steel beam was greated than that of a steel beam without pre-stressing. 3. The equivalent allowable stress induced by adopting the different section ratio of pre-stressed beam to cover plate were figured out 4. The optimum value of section ratio of beam and cover plate was 0.3 to 0.4 in case of a 1.5m span composite beam, a combination of an allowable stress 2,500kg/$\textrm{cm}^2$ steel beam and a permissible fiber stress 4,000 kg/$\textrm{cm}^2$ steel cover plate, was used. 5. The magnitude of the pre-stress was desirable to be same as the allowable stress of a steel beam. 6. It was concluded that if the construction techniques in the field are developed and improved, the practicing of pre-stress to the steel structure has a promising future.

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Experimental Study on Double Skin Composite Walls Subjected to Cyclic Loading (주기하중을 받는 이중강판합성벽의 실험연구)

  • Eom, Tae Sung;Park, Hong Gun;Kim, Jin Ho;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.20 no.2
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    • pp.289-301
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    • 2008
  • Double skin composite (DSC) wall is a structural wall that is filed with concrete between two steel plate skins connected by tie bars. This type of wall was developed to enhance the structural performance of wall, to reduce wall thickness, and to enhance constructibility, eliminating the use of formwork and re-bars. In this study, cyclic tests were performed to investigate the inelastic behavior and earthquake resistance of isolated and coupled DSC walls with rectangular and T-shapedcross-sections. The DSC walls showed stable cyclic behaviors, exhibiting excellent energy dissipation capacity. The te st specimens failed by the tensile fracture of welded joints at the wall base and coupling beam and by the severe local buckling of the steel plate. The deformation capacity of the walls varied with the connection details at the wall base and their cross-sectional shapes. The specimens with well-detailed connections at the wall base showed relatively god deformation capacity ranging from 2.0% to 3.7% drift ratio. The load-carrying capacities of the isolated and coupled wall specimens were evaluated considering their inelastic behavior. The results were compared with the test results.