• 제목/요약/키워드: Welded part

검색결과 297건 처리시간 0.027초

콘크리트궤도 장대레일의 휨 피로수명 평가 (Estimation of Bending Fatigue Life of CWR in Concrete Track)

  • 성덕룡;태성식;박광화;강윤석;박용걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.64-71
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    • 2010
  • 장대레일 교체주기는 자갈궤도 레일두부 표면요철과 레일 휨피로의 상관관계 분석을 통해 산정되었다. 본 연구에서는 실물 레일 휨 피로시험을 통한 레일의 S-N선도, 국내 도시철도(서울메트로) 콘크리트궤도에서 발생하는 레일 휨응력 예측식, Haibach's rule을 통해 콘크리트궤도 장대레일의 휨 피로수명을 평가하였다. 여기서, 레일용접방법별 S-N선도와 레일표면요철, 열차운행속도가 고려되었다. 또한, S-N선도 파괴확률 1%, 0.1%, 0.01%를 고려한 휨 피로수명을 비교하였다. 따라서 본 연구에서는 콘크리트궤도 장대레일의 휨 피로수명을 제안하였다.

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조선 및 해양플랜트 구조물의 불안전 파괴방지 설계기술 (Design for avoid unstable fracture in shipbuilding and offshore plant structure)

  • 안규백;배홍열;노병두;안영호;최종교;우완측;박정웅
    • Journal of Welding and Joining
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    • 제33권1호
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    • pp.35-40
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    • 2015
  • Recently, there have been the increase of ship size and the development of oil and gas in arctic region. These trends have led to the requirements such as high strength, good toughness at low temperature and good weldability for prevent of brittle fracture at service temperature. There has been the key issue of crack arrestability in large size structure such as container ship. In this report for the first time, crack arrest toughness of thick steel plate welds was evaluated by large scale ESSO test for estimate of brittle crack arrestability in thick steel plate. For large structures using thick steel plates, fracture toughness of welded joint is an important factor to obtain structural integrity. In general, there are two kinds of design concepts based on fracture toughness: crack initiation and crack arrest. So far, when steel structures such as buildings, bridges and ships were manufactured using thick steel plates (max. 80~100mm in thickness), they had to be designed in order to avoid crack initiation, especially in welded joint. However, crack arrest design has been considered as a second line of defense and applied to limited industries like pipelines and nuclear power plants. Although welded joint is the weakest part to brittle fracture, there are few results to investigate crack arrest toughness of welded joint. In this study, brittle crack arrest designs were developed for hatch side coaming of large container ships using arrest weld, hole, and insert technology.

A Study on the Post-Weld Heat Treatment Effect to Mechanical Properties and Hydrogen Embrittlement for Heating Affected Zone of a RE 36 Steel

  • Moon, Kyung-Man;Lee, Myung-Hoon;Kim, Ki-Joon;Kim, Jin-Gyeong;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • 제2권6호
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    • pp.283-288
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    • 2003
  • The cathodic protection method is being widely used in marine structural steel, however a high tensile steel like RE 36 steel for marine structural steel is easy to get hydrogen embrittlement due to over protection during cathodic protection as well as preferential corrosion of HAZ(Heating Affected Zone) part. In this paper, corrosion resistance and mechanical properties such as elongation and hydrogen embrittlement were investigated with not only in terms of electrochemical view but also SSRT(Slow Strain Rate Test) method with applied constant cathodic potential, analysis of SEM fractography in case of both As-welded and PWHT(Post-Weld Heat Treatment) of $550^{\circ}C$. The best effect for corrosion resistance was apparently indicated at PWHT of $550^{\circ}C$ and elongation was increased with PWHT of $550^{\circ}C$ than that of As-welded condition. On the other hand. Elongation was decreased with applied potential shifting to low potential direction which may be caused by hydrogen embrittlement, however the susceptibility of hydrogen embrittlement was decreased with PWHT of $550^{\circ}C$ than that of As-welded condition and Q.C(quasi cleavage) fracture mode was also observed significantly according to increasing of susceptibility of hydrogen embrittlement. Eventually it is suggested that an optimum cathodic protection potential range not causing hydrogen embrittlernent is from -770 mV(SCE) to -850 mV(SCE) in As-welded condition while is from -770 mV(SCE) to -875 mV(SCE) in PWHT of $550^{\circ}C$.

콜드 스트레칭 STS 304강 용접부의 저온피로균열진전 특성 (Fatigue Crack Growth Characteristics of Cold Stretched STS 304 Welded Joint)

  • 이정원;나성현;윤동현;김재훈;김영균;김기동
    • 대한기계학회논문집A
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    • 제41권9호
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    • pp.809-815
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    • 2017
  • 압력용기 재료로 사용되는 STS 304강은 저온에서 기계적 특성이 우수하지만, 다른 합금과 비교하여 중량이 무겁다. 이러한 문제를 해결하는 방안으로 STS 304강에 콜드 스트레칭(Cold stretching)공법을 사용하는 방법이 있다. 본 연구에서는 ASME 규정에 따라 제작된 콜드 스트레칭 압력용기에서 직접 채취한 콜드 스트레칭부 및 용접부 시험편을 이용하여, 상온 및 $-170^{\circ}C$에서 응력비 0.1과 0.5에 대하여 컴플라이언스법을 이용하여 피로균열진전시험을 수행하였다. 시험결과, 용접부의 피로균열진전속도는 콜드 스트레칭부에 비해 동일 응력확대계수범위에서 빠른 것을 확인하였다. 이러한 결과는 콜드스트레칭 공법을 사용하여 제작한 STS강 압력용기 개발을 위한 기초자료로 활용될 수 있을 것이다.

호수 내 화쇄밀도류의 퇴적과정: 밀양시 단장면 일원 백악기 정각산층의 예 (Depositional Processes of Pyroclastic Density Currents in Lacustrine Environments: An Example from the Cretaceous Jeonggaksan Formation in Danjang-myeon, Miryang City)

  • 김용식;박승익
    • 자원환경지질
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    • 제55권3호
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    • pp.295-307
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    • 2022
  • 호수 내 화쇄밀도류의 퇴적과정을 이해하기 위하여 밀양시 단장면에 분포하는 백악기 정각산층에 대해 퇴적학적 연구를 수행하였다. 연구지역의 정각산층은 호수에서 형성된 이암-사암 호층 및 (응회질)점이층리 사암으로 주로 구성되며, 이들 퇴적암은 화쇄밀도류에 의해 형성된 용결화산력응회암 및 점이층리 화산력응회암과 교호하고 있다. 두께가 10 m인 용결화산력응회암은 분급이 불량하고 괴상인 화산력과 화산재로 구성되며 용결구조가 발달한다. 점이층리 화산력응회암은 약 4 m의 두께로 분급이 보통이거나 양호하며, 층의 하부에 수매의 점이층리 구간이 내부경계면과 함께 나타난다. 상이한 퇴적상을 보이는 화산력응회암은 호수로 유입된 화쇄밀도류의 물리적 특성 및 퇴적과정에 차이가 있음을 의미한다. 약 10 m에 걸쳐 괴상이며 분급이 불량한 특징은 용결응회암이 고농도의 화쇄밀도류에 의해 지속적으로 퇴적되었음을 지시한다. 이 경우, 화쇄밀도류의 전면부는 호안에서부터 물을 지속적으로 밀어내어 화쇄밀도류의 전면부를 제외하고는 물과 직접 접촉하지 않아 열을 보존할 수 있어 용결조직이 형성된 것으로 해석된다. 이와 달리 점이층리 화산력응회암의 내부경계면은 점이층리 화산력응회암을 퇴적시킨 화쇄밀도류가 비지속성흐름을 보였음을 지시하며, 이 경우 호안에서 물을 지속적으로 밀어낼 수 없게 된다. 그 결과, 호수로 유입된 화쇄밀도류는 빠르게 물에 의해 포화되어 저탁류로 변화하여 점이층리 화산력응회암이 형성되었다.

휴대폰용 리드 앤 프레임의 접합력 향상을 위한 설계 변수 평가 (Estimation of Design Variables for Improving the Bonding Force of Lid & Frame for Cellular Phone)

  • 남기주;이정민;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.414-417
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    • 2008
  • A lid & frame used as the shield of electromagnetic waves in cellular phones are composed of frame, which is welded at their electric circuits, and lid, of which debonding and joining are available from the frame. Typical lid & frame were mechanically bonded by contact between the embossing of lid and the piercing of frame Bonding force of this part have to allow us to detach the lid from frame for exchange or fix of the electric part and have to be high enough to protect the electric part from external impacts. This study is designed to estimate the effect of design variable of lid & frame on its debonding force. Estimations were performed by finite element method.

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응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동 (The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part)

  • 남기우;김선진
    • 한국해양공학회지
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    • 제9권1호
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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음향방출 신호원의 위치추정 기법 (Prediction technology on the source location of acoustic emission signal)

  • 이성재;김정석;강명창;정연식;정규동
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.293-298
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    • 2003
  • This study deals with the source location method of defect which can be occurred in structure. The existing methods was very difficult to be applied to predict it because of using very complex numerical formula. The triangulation method which was proposed in his study can predict the source location predicted easily with small amount of data. Wave arrival time data can be directly converted into source-sensor distance is known. For this purpose, the propagation velocity was measured by Rayleigh wave, and the propagation behavior was analyzed. For the consideration of jointed part in structure, the source location method was applied to the welded workpiece. The signal propagation velocity was measured in welding part for the purpose of application to the part and the revised algorithm of source location was proposed.

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마찰용접에 의한 초경공구재와 금속간의 압접기술개발과 AE에 의한 품질평가 (Friction Welding of Sintered Hard Tool Materials to Metals and Its Quality Evaluation by AE)

  • 오세규;전태언;박일동;오명석;이주석
    • 한국해양공학회지
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    • 제10권1호
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    • pp.36-46
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    • 1996
  • This paper deals with determinig the proper friction welding condition and analyzing various mechanical properties of friction welded joints of sintered carbide tool materials(K20, P25, and SKDX5 for the blade part of drill or press punch) to alloy steel (SKH4, SCM440 for the shank part of drill or press punch), the alloy steel to aluminum(A6061 for the interlayer material between the blade part and the shank) and sintered carbide tool materials to alumminum. And also acoustic emission test will be carried out during fiction welding to evaluate the weld quality.

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AE를 이용한 마그네슘 합금 마찰용접부의 인장강도 예측 (Prediction of Tensile Strength for Friction-Welded Magnesium Alloy Part by Acoustic Emission)

  • 신창민;강대민;최종환;곽재섭
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.34-39
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    • 2012
  • In this study, the friction welding experiment was performed by using the design of experiment. And the signal data acquired by acoustic emission sensor were analyzed to predict the tensile strength of friction welding part at friction welding process for AZ31 magnesium alloy. A dimensionless coefficient($\phi_{AE}$), which consisted in the square of AE rms and variance, was defined as the characteristic of friction welding and the prediction equation was obtained by using linear regression. As the result of analysis, it was seen that the correlation between predicted and measured values became very close and on-line prediction of the ensile strength was possible in friction welding part.