• Title/Summary/Keyword: Welded part

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Estimation of Design Variables for Improving the Bonding Force of Lid & Frame for Cellular Phone (휴대폰용 리드 및 프레임의 접합력 향상을 위한 설계 변수 평가)

  • Nam, K.J.;Lee, J.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.245-250
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    • 2009
  • A lid & frame used as the shield of electromagnetic waves in cellular phones are composed of frame, which is welded at their electric circuits, and lid, of which debonding and joining are available from the frame. Typical lid & frame were mechanically bonded by contact between the embossing of lid and the piercing of frame. Bonding force of this part has to allow us to detach the lid from frame for exchange or fix of the electric part and have to be high enough to protect the electric part from external impacts. This study is designed to estimate the effect of design variables of lid & frame on its debonding force. Estimations were performed by finite element method.

A Study on Repair/ Retrofit for Deteriorations of Steel Bridge -Behavior Characteristics of Welded Joint Part of Flange and Repair/Retrofit of Fatigue Crack in Railway Steel Bridge- (강철도교 열화현상에 관한 보수/보강 연구 -강철도교의 플랜지 용접이음부의 거동 특성 및 피로균열 보수보강-)

  • Kyung, Kab Soo;Lee, Sung Jin;Park, Jin Eun;Cha, Cheol Jun
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.613-625
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    • 2012
  • Since railway bridge frequently have a chance of passing train load close to design load, it is necessary to reflect sufficiently fatigue property in early design phase for many structural details. Nevertheless fatigue cracks are reported partly in deck plate girder of railway steel bridge because of the weight and arrangement of axial load acting on railway bridge, the application of improper structural details for fatigue problem etc.. One of main cause for fatigue crack at the welded part of upper flange and web is caused by the eccentricity action of train load due to the difference of center to center spacing between the main girder supporting sleeper and the rail acting train load. For the existing deck plate girder of railway steel bridge, in this study, field survey, field measurement and a series of structural analysis were performed. In addition, the characteristics of structural behavior, the causes and repair/ retrofit of fatigue crack were examined in the target bridge.

Occurrence and Genesis of Obsidian in Gombawi Welded Tuff, Ulleung Island, Korea (울릉도 곰바위용결응회암 내 흑요암의 산출특징과 성인)

  • Im, Ji Hyeon;Choo, Chang Oh
    • Economic and Environmental Geology
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    • v.50 no.2
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    • pp.105-116
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    • 2017
  • The purpose of this study is to provide the information on genesis of obsidian occurring in the southwestern part of Ulleung Island, Korea, and to discuss its implications for volcanic activity through volcanological and mineralogical properties of obsidian. Obsidian occurs locally at the lower part of the Gombawi welded tuff, showing various complex textures and flow banding. Though obsidian is mostly homogeneous, it is closely associated with alkali feldspar phenocrysts, reddish tuff, and greyish trachyte fragments. The obsidian occurs as wavy, lenticular blocks or lamination composed of fragments. Cooling fractures developed on obsidian glass are characterized by perlitic cracks, orbicular or spherical cracks, indicating that obsidian rapidly quenched to form an amorphous silica-rich phase. It is evident that hydration took place preferentially at the outer rim relative to the core of obsidian, forming alteration rinds. The glassy matrix of obsidian includes euhedral alkali feldspars, diopside, biotite, ilmenite, and iron oxides. Microlites in glassy obsidian are composed mainly of alkali feldspars and ilmenite. Quantitative analysis by EPMA on the obsidian glass part shows trachytic composition with high iron content of 3 wt.%. Accordingly, obsidian formed with complex textures under a rapid cooling condition on surface ground, with slight rheomorphism. Such results might be induced by collapse of lava dome or caldera, which produced the block-and-ash flow deposit and the transportation into valley while keeping high temperatures.

Trends and Automotive Applications of Hydroforming (하이드로포밍 부품 적용 및 기술 개발 현황)

  • 서만석;김덕환
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.295-301
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    • 2002
  • Recently, design concepts of vehicle will have to consider the safty and economy of fuel consumtion. The hydroforming technology has applied to increase strength, and to decrease weight, cost and part count. The hydroforming has been recognized as general technique in automotive industry. This paper deals with the trends of automotive application of hydroforming, new hydroforming technologies, facilities.

CWR for Young Jong Great Bridge Sourth Approach Section by ZLR (Zero Longitudinal Restraint) (종방향 활동체결구를 이용한 영종대교 남측 접속교량의 장대레일화 사례)

  • Lee Duck Young;Yang Sin Chu;Kwon Soon Sub;Kim Yong Man
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.1057-1064
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    • 2004
  • For New In-Cheon Airport. South Approach Section of Young long Great Bridge is to be special concerned to CWR due to substructure was already constructed former railroad bridge design specification. So we applied maintenance free system and CWR (Continuous Welded Rail) by ZLR(Zero Longitudinal Restraint) at bridge expansion joint part. This thesis generally introduce for CWR by ZLR at South Approach Section of Young long Great Bridge.

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Investigation of Weldline Strength with Various Heating Conditions (국부 금형가열에 조건에 따른 사출성형품 웰드라인의 강도 고찰)

  • Park, Keun;Sohn, Dong-Hwi;Seo, Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.105-112
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    • 2010
  • Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

A Study on Cold Forging Process Design of a Terminal Pin for High-Voltage Capacitors (고압콘덴서용 단자핀의 냉간단조 공정설계에 관한 연구)

  • 김홍석;윤재웅;손일헌
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.586-593
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    • 2004
  • A terminal pin, which is a part of high-voltage capacitors, has a plate-shaped head section with thickness of 0.8mm. The current manufacturing process, in which the head section is welded on the body part, has given wide deviations of part qualities such as geometrical accuracy, mechanical strength and electrical stability. In this study, a cold forging process sequence was designed in order to produce the terminal pin as one piece. The plate-shaped head section requires an upsetting in the lateral direction of a cylindrical billet, which is followed by a blanking process. The deformed geometry of the lateral upsetting, however, could not be predicted precisely by intuition since metal flows of an axial and a lateral direction of the cylindrical billet would occur simultaneously. Therefore, in this study, three dimensional finite element analyses were applied to the lateral upsetting process in order to determine a proper diameter and height of the cylindrical billet. Once the geometry of the initial billet was determined, intermediate forging processes were designed by applying cold forging guidelines and the designed process sequence was verified by two dimensional finite element analysis. In addition, cold forging tryouts were conducted by using a die set, which was manufactured based on the designed process and finally we found that the part qualities were improved by the proposed cold forging process.

Mechanical Characteristics and Macro-and Micro-structures on Friction Stir Welded Joints with 5083O Al Alloys (Al 5083O합금의 마찰교반용접부의 조직과 특성평가)

  • Jang, Seok-Ki;Park, Jong-Seek
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.1
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    • pp.104-111
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    • 2009
  • This paper shows the behaviors of macro- and micro-structures and mechanical properties for specimen's welding region welded by FSW. according to welding conditions with 5mm thickness aluminum 5083O alloy plate. It apparently results in defect-free weld zone in case traverse speed was changed to 32 mm/min under conditions of anti-clockwise direction and tool rotation speed such as 800 and 1250 rpm with tool's pin diameter of 5 ${\Phi}mm$ and shoulder diameter of 20 ${\Phi}mm$, pin length of 4.5 mm and tilting angle of $2^{\circ}$. The ultimate stress of ${\sigma}_T=331$ MPa and the yield point of 147 MPa are obtained at the condition of the travel speed of 32 mm/min with the tool rotation speed of 1250 rpm. There is neither voids nor cracks on bended surface of $180^{\circ}$ after bending test. The improvement of toughness after impact test was found. The lower rotating and traverse speed became, the higher were yield point, maximum stress and elongation(%) with the stresses and the elongation(%) versus the traverse speed diagram. Vickers hardness for cross section of welding zone were also presented. The typical macro-structures such as dynamically recrystallized zone, thermo-mechanically affected zone and heat affected zone and the micro-structures of the transverse cross-section were also showed. However, the author found out that the region of 6mm far away from shoulder circumference was affected by friction heat comprehensively, that is, hardness softened and that part of micro-structures were re-solid-solution or recrystallized, the author also knew that there is no mechanically deformation on heat affected zone but there are the flow of plastic deformation of $45^{\circ}$ direction on thermo-mechanically affected zone and the segregation of Al-Mg on nugget. The solid solution wt(%) of parent material as compared against of friction stir welded zone was comprehensively changed.

An Electrochemical Evaluation of the Corrosion Property on the Welded Zone of Sea Water Pipe according to Welding Materials (용접 재료 별 해수 배관 용접부위의 부식 특성에 관한 전기화학적 평가)

  • Kim, Jin-Gyeong;Won, Chang-Uk;Jo, Hwang-Rae;Lee, Myung-Hoon;Kim, Yun-Hae;Moon, Kyung-Man
    • Journal of Ocean Engineering and Technology
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    • v.21 no.5
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    • pp.39-46
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    • 2007
  • The sea water pipe of a ship's engine room is a severely corrosive environment caused by fast flawing sea water containing chloride ions and high conductivity. Therefore, leaking of sea water may occur as a result of local corrosion of the welded zone. Leaking is usually controlled by various welding methods. In this study, when the sea water pipe is welded with certain welding methods and welding electrodes, the corrosion resistance of WM (Welding metal) and HAZ (Heat affected zone) was investigated using electrochemical methods. Although the corrosion potential of the HAZ is higher than that of WM, the corrosion resistance of WM is superior to HAZ. However, when WM and HAZ are both opened to the sea water, the WM part with the anode was more seriously corroded than was the HAZ of the cathode by performance of a galvanic cell due to difference of the corrosion potential between HAZ and WM. In particular TIG welding showed relatively good results in corrosion resistance of both HAZ and WM compared to other welding methods.

Petrology of the Cretaceous volcanic rocks in Pusan ares, Korea (부산일원에 분포하는 백악기 화산암류의 암석학적 연구(I))

  • 김진섭;윤성효
    • The Journal of the Petrological Society of Korea
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    • v.2 no.2
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    • pp.156-166
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    • 1993
  • The volcanic stratigraphy and geochemistry of the Cretaceous volcanic rocks in the southern part of the Pusan showed that the volcanic rocks of the study area consist of alternating pyroclastic rocks and andesitic lavas, apparently constituting a thick volcanic sequence of a stratovolcano. The andesitic rocks contain augite, plagioclase, and hornblende as phenocrysts. Matrix minerals are augite, magnetite, hornblende, apatite. Mafic minerals, such as chlorite, epidote, sericite, and iron oxides occur as alteration products. Dacitic volcanic breccia and rhyolitic welded ash-flow tuff locally overlie the andesitic rocks. The rocks reported in the previous studies as andesitic breccia and andesite plot in the field of basalt, basaltic andesite, andesite, dacite and rhyolite, based on their chemical compositions. The volcanic rocks of the study area belong to the calc-alkaline series, and the andesitic rocks which are predominant in the area plot to the field of orogenic andesite.

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