• 제목/요약/키워드: Welded Joints 용접재

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STS301L 가스용접 이음재의 가속수명예측 (I) - Fillet Type - (Accelerated Life Prediction for STS301L Gas Welded Joint (I) - Fillet Type -)

  • 백승엽
    • 대한기계학회논문집A
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    • 제34권4호
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    • pp.467-474
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    • 2010
  • 용접이음부의 신뢰성 확보는 구조물의 건전성과 내구성에 직접적인 영향을 미치기 때문에 가스용접 이음재의 피로설계기준(fatigue design criterion)을 정하기 위해서는 피로시험을 수행하여 ${\Delta}P$-Nf 관계를 이용하는 것이 일반적이다. 그러나 피로데이터를 장시간 획득하는 과정에서 여러 가지 변동인자에 의해서 피로데이터가 영향을 받기 때문에 피로데이터의 신뢰도가 떨어진다. 또한, 이음재의 재질 및 접합형태가 달라질 때마다, 각각의 경우에 대해서 새로운 피로시험이 요구됨으로 많은 시간과 비용이 소모된다. 따라서 이러한 문제점들을 개선하고 신뢰성 있는 설계를 하기 위해서 필렛 가스용접 이음재를 적용, 반복피로시험을 통한 데이터를 통계적으로 분석하여, 다양한 가스용접 이음재의 피로수명을 예측함과 동시에 실제 피로시험데이터와 비교 분석하여 예측된 수명의 신뢰도(reliability)와 신뢰구간(confidence interval)을 추정함으로서 새로운 피로설계기준 방법을 제시하고자 하였다.

Cu-1Cr-0.5Zr 합금과 STS316L강의 마찰용접재의 고온 인장 성질과 크리프 파단 특성 (Tensile Properties and Creep Rupture Characteristics of Cu-1Cr-0.5Zr/STS316L Friction Welded Joints at Elevated Temperature)

  • 유인종;공유식;김선진
    • 동력기계공학회지
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    • 제6권4호
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    • pp.49-55
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    • 2002
  • In this paper, the elevated temperature tensile properties and short-time creep rupture characteristics were investigated for the friction welded joints of dissimilar materials, Cu-1%Cr-0.5%Zr and STS316L. The joining tests on Cu-1%Cr-0.5%Zr/STS316L by friction welding were performed, and optimum joining conditions of the friction welded joints were determined. The characteristics of the elevated temperature tensile strength, hardness, fractographs were examined, and the creep rupture characteristics for the optimum welded joints were investigated under uniaxal static load at 300, 400 and $500^{\circ}C$.

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용접중 진동이 용접재의 피로강도에 미치는 영향 (The Effect of Vibration during Welding on the Fatigue Strength of Weldment)

  • 이진형;장경호;신영의;전준태;이대형;최명기
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.153-155
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    • 2004
  • Vibration occurs due to the wind and vehicles, etc., in the field welded joints of steel bridges. However, the effect of vibration on the fatigue strength of field welded joints in steel bridge are not yet clearly understood. In this paper, the effect of vibration on the fatigue strength of welded joints was elucidated in order to improve reliability in the field welded joints of steel bridge. The base material used in this investigation was SM 490A steel of weldable grade. Flux Cored Arc Welding(FCAW) process was used to fabricate the doubte 'V' butt joints. Welding was performed on the steel under the mechanical vibration of given frequency. The applied frequency was resonant frequency. Also, weldments formed under no vibration were fabricated. Fatigue tests were conducted using a servo hydraulic controlled 50ton1 capacity UTM with a frequency of 5Hz under constant amplitude loading.

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다점용접이음의 피로수명 예측에 관한 연구 (Study on the Prediction of Fatigue Life of Multi-Spot Welded Joints)

  • 주석재
    • 대한기계학회논문집A
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    • 제26권3호
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    • pp.471-478
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    • 2002
  • In real structures, multi-spot welded joints are more frequently used than a single-spot welded joint. Most researches, however, have been focused to a single-spot welded joint until now. In this paper, the fatigue behavior of multi-spot welded joints are investigated using the finite element solutions of the multi-spot welded specimens. The local strain approach is used rather than the stress intensity factor approach to estimate the fatigue life since the former is quite simple and straightforward. It is found that the fatigue behavior of multi-spot welded joints is different from that of single-spot welded joints. The local strain approach is still applicable to multi-spot welded joints.

다점용접이음의 피로 시험과 해석 (Fatigue Test and Analysis of Multi-point Spot Welded Joints)

  • 주석재;이광후
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.175-180
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    • 2001
  • In real structure, multi-point spot welded joints are more frequently used than a single-point spot welded joint. Most researches, however, have been focused to a single-point spot welded joint until now. In this paper, the fatigue behavior of multi-point spot welded joints are investigated both experimentally and analytically using the finite elements. The local strain approach is used rather than the stress intensity factor approach to estimate the fatigue life since the former is quite simple and straightforward. It is found that the fatigue behavior of multi-point spot welded joints is different from that of single-point spot welded joints. The local strain approach is still applicable to multi-point spot welded joints.

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HSA800 후판재의 완전용입 맞댐용접부 휨-인장강도 실험 (Flexural Tensile Strength of CJP Groove Welded Joints Connecting Thick HSA800 Plates)

  • 이철호;김대경;한규홍;박창희;김진호;이승은;김도환
    • 한국강구조학회 논문집
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    • 제26권5호
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    • pp.407-418
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    • 2014
  • 본 연구에서는 HSA800 후판 강재에 적합한 용접재를 선정하고자 휨-인장실험을 수행하였다. 본 연구 수행 당시 HSA800 강재에 적용가능한 용접재로 GMAW 용접재(외국산)와 FCAW 용접재(국내산) 두 가지가 추천되어 이들을 사용하였다. 선행연구인 표준인장실험 결과를 바탕으로 맞댐용접상세와 루트간격을 주요 실험변수로하여 실물크기의 보 실험을 통해 용접부의 성능을 평가하였다. 강도 측면에서 모멘트 및 플랜지 축력 전달에 대한 조건은 두 용접재 모두 만족하였으나 연성능력 측면에서 GMAW 용접재보다는 FCAW 용접재가 일관되고 우수한 거동을 보임이 실험적으로 확인되었다. 특히 GMAW 용접재는 용접효율과 작업성의 문제로 현장에서의 상향용접이 어려운 것으로 파악되었다. 같은 완전용입용접이라도 Single bevel보다는 V-groove가 안정적인 구조거동을 보이는 것으로 나타났다. 표준인장실험결과와 휨-인장실험결과를 토대로 HSA800 후판재의 용접상세 및 용접재를 제시하였다.

열화재 용접부의 강도평가에 관한 연구 (A Study on The Strength Evaluation of welded Joints for Degraded Material)

  • 정의정;윤한용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.705-710
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    • 2002
  • Welding is used not only during the shipbuilding, but also during the repairing of ships. While repairing of ships, it is inevitable to weld new materials with degraded materials. In this case, it is predicted that the strength of both the sections is not identical each other. In this study, the respective welded joints in terms of mechanical properties such as microstructure, mechanical strength and fatigue crack propagation, with the component obtained from the barge used for a long-term period, were analyzed. It was found that the material degradation had a significant effect on the welded joints. The fatigue crack propagation in welded sections showed a big difference. The rate of fatigue crack growth of degraded material for both heat affected zone and parent metal was faster than that of new material. By contrast, The result within identical materials showed that the heat-affected zone was slower than that of parent metal

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열화재 용접부의 강도평가에 관한 연구 (A Study on the Strength Evaluation of Welded Joints for Degraded Material)

  • 정의정;윤한용;임명환;김태식
    • 한국정밀공학회지
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    • 제19권11호
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    • pp.75-82
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    • 2002
  • Welding is used not only for the shipbuilding, but also for the repairing of ships. While repairing of ships, it is inevitable to weld new materials with degraded materials. In this case, it is predicted that the strength of both the sections is not identical each other. In this study, the respective welded joints in terms of mechanical properties such as microstructure, mechanical strength and fatigue crack propagation, with the component obtained from the barge used for a long-term period, were analyzed. It was found that the material degradation had a significant effect on the welded joints. The fatigue crack propagation in welded sections showed a big difference. The rate of fatigue crack growth of degraded material for both heat affected zone and parent metal was faster than that of new material. By contrast, the result from identical materials showed that the rate of fatigue crack growth of the heat-affected zone was slower than that of parent metal.

토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향- (Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality-)

  • 오세규;이종두
    • 한국해양공학회지
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    • 제4권2호
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    • pp.94-99
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

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토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향- (Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality-)

  • 오세규;이종두
    • 한국해양공학회지
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    • 제4권2호
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    • pp.244-244
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.