• Journal of the Korean Society for Precision Engineering
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• v.21 no.7
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• pp.136-144
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• 2004

Optimal process and system to produce the laser welded tube for one body formed bumper beam are studied. The calculated size of tube is a thickness of 1.4mm, diameter of 105.4mm and length of 2000mm. The tube is shaped from a cold rolled high strength steel sheet(tensile strength: 60kgf/$\textrm{mm}^2$ grade). Two roll bending method is the optimal tube shaping process compared to UO-bending, bending on press brake, multi-step continuous roll forming and 3 roll bending methods. Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are also studied. The longitudinal butt-joint is welded by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. The constructed $CO_2$laser tube welding system can be used for the precision seam tracking and the real-time monitoring of weld quality. Finally, the obtained laser welded tube can be used for one-body formed automobile bumper beam.

• International Journal of Naval Architecture and Ocean Engineering
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• v.1 no.1
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• pp.39-49
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• 2009

The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW), laser welding and friction stir welding (FSW), FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base) alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009), jointly funded by its member agencies.

• Coupled systems mechanics
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• v.8 no.2
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• pp.185-197
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• 2019

Considering the increasing use of tubular profiles in civil construction, this paper highlights the study on the behavior of welded connections between square hollow section column and I-beam, with emphasis on the assessment of the joint stiffness. Firstly, a theoretical analysis of the welded joints has been done focusing on prescriptions of the technical literature for the types of geometries mentioned. Then, a numerical analysis of the proposed joints were performed by the finite element method (FEM) with the software ANSYS 16.0. In this study, two models were evaluated for different parameters, such as the thickness of the cross section of the column and the sizes of cross section of the beams. The first model describes a connection in which one beam is connected to the column in a unique bending plane, while the second model describes a connection of two beams to the column in two bending planes. From the numerical results, the bending moment-rotation ($M-{\varphi}$) curve was plotted in order to determine the resistant bending moment and classify each connection according to its rotational capacity. Furthermore, an equation was established with the aim of estimating the rotational stiffness of welded I beam-to-RHS column connections, which can be used during the structure design. The results show that most of the connections are semi-rigid, highlighting the importance of considering the stiffness of the connections in the structure design.

• International Journal of Naval Architecture and Ocean Engineering
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• v.12 no.1
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• pp.868-880
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• 2020

One of the main concerns in the structural integrity of offshore pipelines is mechanical damage from external loads. Pipelines are exposed to fatigue failure in welded joints due to geometric discontinuity. In addition, fatigue loads such as currents, waves, and platform motions may cause significant plastic deformation and fracture or leakage within a relatively low-cycle regime. The 2007 ASME Div. 2 Code adopts the master S―N curve for the fatigue evaluation of welded joints based on the mesh-insensitive structural stress. An extension to the master S―N curve was introduced to evaluate the low-cycle fatigue strength. This structural strain method uses the tensile properties of the material. However, the monotonic tensile properties have limitations in describing the material behavior above the elastic range because most engineering materials exhibit hardening or softening behavior under cyclic loads. The goal of this study is to extend the cyclic stress-strain behavior to the structural strain method. To this end, structural strain-based procedure was established while considering the cyclic stress-strain behavior and compared to the structural strain method with monotonic tensile properties. Finally, the improved prediction method was validated using fatigue test data from full-scale girth-welded pipes.

• Nuclear Engineering and Technology
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• v.53 no.6
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• pp.1924-1930
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• 2021

By using miniature SENB specimens, the fracture properties of the materials in the region of welded metal, 321 stainless steel heat affected zone, 690 alloy heat affected zone of 321/690 dissimilar metal girth welded joints were tested. Both the J-resistance curves and critical fracture toughness of the three different materials are affected by the crack size because of the effect of crack tip constraint. Groups of constraint corrected J-resistance curves of the three materials are obtained according to J-Q-M approach. The welded metals exhibit the best fracture resistance but the worst fracture resistance is observed in the material of 690 alloy heat affected zone.

• Steel and Composite Structures
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• v.46 no.2
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• pp.211-220
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• 2023

Welded hollow spherical joints are commonly used joints in space grid structures. An internal stiffener is generally adopted to strengthen the joints when large hollow spheres are used. To further strengthen it, external stiffeners can be used at the same time. In this study, axial compression tests are conducted on four full-scale 550 mm spherical joints. The failure modes and strengths of the tested joints are investigated. It shows that the external stiffeners are able to increase the strength of the joint up to 25%. A numerical model for large spherical joints with stiffeners is established and verified against the experimental results. Parametric studies are executed considering six main design factors using the verified model. It is found that the strength of the spherical joint increases as the thickness, height and number of the external stiffeners increase, and the hollow sphere's diameter has a neglectable effect on the enhancement caused by the external stiffeners. Based on the experimental and numerical results, a practical formula for the compressive bearing capacity of large welded hollow spherical joints with both internal and external stiffeners is proposed. The proposed formula gives a conservative prediction on the compressive capacity of large welded hollow spherical joints with both internal and external stiffeners.

• Steel and Composite Structures
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• v.4 no.5
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• pp.355-365
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• 2004

A new reduction method of residual stress in welding joint is proposed where welded metals are shaken during welding. By an experiment using a small shaker, it can be shown that tensile residual stress near the bead is significantly reduced. Since tensile residual stress on the surface degrades fatigue strength for cumulative damage, the proposed method is effective to reduction of residual stress of welded joints. The effectiveness of the proposed method is demonstrated by the response analysis using one mass model with nonlinear springs.

• Proceedings of the Korea Concrete Institute Conference
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• 1993.04a
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• pp.130-135
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• 1993

Twelve 1/2 scale modeled wall specimens were tested statically up to failure to investigate she shear behavior of concrete walls reinforced with welded wire fabric. major variables were spacing of reinforcing bars, type of reinforcing bar(rebar, welded sire fabric, knurling wire) and the existence of tied column type reinforcement

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.10a
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• pp.781-782
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• 2012

• Journal of Welding and Joining
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• v.14 no.1
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• pp.75-81
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• 1996

The heat transfer and thermal stress-distribution were numerically determined by using the finite element method for a butt-welded pipe. A mechanical stress relieving(MSR) treatment which has been frequently used in the fabrication of pressure vessels instead of the post weld heat treatment (PWHT) was also simulated to investigate its effect of reducing the residual stress in the welded zone by a mechanical loading.