• Title/Summary/Keyword: Weld metal

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Effects of Heat Input and Interpass Temperature on the Strength and Toughness of Multipass Weld Metal (철골 다층 용접금속 강도 및 인성에 미치는 입열 및 패스간 온도의 영향)

  • Byeon, Ji-Cheol;Bang, Guk-Su;Jang, Ung-Seong;Park, Cheol-Gyu;Jeong, U-Hyeon
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.162-164
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    • 2005
  • 570MPa grade weldable steels were $CO_{2}$ welded with various heat input and interpass temperature using flux cored wires. Effects of heat input and interpass temperature on the strength and toughness of weld metal were investigated and interpreted in terms of microstructural change, recovery of alloying elements, and the amount of reheated weld metal.

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Weldability Analysis by the Self Restraint Test (Self Restraint 시험법을 이용한 용접성 평가)

  • 김환태
    • Proceedings of the KWS Conference
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    • 1995.04a
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    • pp.65-67
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    • 1995
  • The solidification crack susceptifility of aluminum alloy weld metal have been evaluated by means of the slef restraint and external restraint cracking test. It has been observed expermently as follows : (1) The manganese is beneficial to decrease the solidification cracking susceptibility. (2) Weld metal containing zirconium is less sensitive to the solidification cracking than the weld metal containing chromium does. (3) The self restraint test method shows the same tendency in results as the external restraint test does.

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A Study on Automatic Seam Tracking System Using Electro-Magnetic Sensor for Sheet Metal Arc Welding of Butt Joints (박판 맞대기 용접에서 전자기식 센서를 이용한 용접선 자동 추적 시스템에 관한 연구)

  • 유병희;김재웅
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.81-91
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    • 1997
  • In this study, a magnetic sensor to make use of eddy current was developed to detect the weld seam of butt joint in the sheet metal arc welding. This system consist of the sensor device for detecting the weld line, the servo control device for driving the weld torch movement and the control unit. A signal processing was applied to smooth the output signal of the sensor. The weld joint was determined by using a 1st order differential method. To improve tracking accuracy of the system, moving average method which has an effect of proportional and weighted integral control was applied to a series of the weld joint positions obtained above. The weld line for tracking was generated by using data regeneration algorithm. Based on these results, each servo motor was controlled by pulse generator. From experimental results, it was revealed that this system has excellent detecting ability for weld line and seam tracking ability.

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Effect of root gaps on toughness of FCAW weld metal (FCAW 용접부의 인성에 미치는 Root Gap의 영향)

  • 한종만;이은배;안성철;한용섭
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.40-49
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    • 1991
  • Both impact and fracture toughnesses were investigated with root gaps in FCAW weld metals at room temperature and 0.deg.C. The maximum impact value was obtained at the root gap of 16mm for 1G position weld metal, and the impact value of 3G position weld metals also showed the maximum impact value at the root gap of 12mm. However, the fracture toughnes(CTOD)values tend to decrease with increasing root gaps at both temperatures in 1G weld metal. Bending test also showed satisfactory results with all of root gaps investigated. Based on this result, it becomes possible to apply wide root gaps in real projects in both aspects of toughness and bending resistance.

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Characteristics of the Post-Weld Heat Treatment of Chrome Low Alloy Material for a Power Plant Boiler (발전 보일러용 크롬 저합금강의 용접후열처리 특성)

  • Whe, Jae-Hoon;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.6 no.4
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    • pp.56-62
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    • 2010
  • This study investigated characteristics of the post-weld heat treatment of SA213-T23, which was developed for water wall of the ultra super critical power boiler. The temperature of post weld heat treatment should be $730^{\circ}C$ or higher to reduce hardness of the deposit metal and heat affected zone. Coincidently, the temperature should remain $760^{\circ}C$ or lower to prevent hardness of the base metal from dropping. Hardness decline of deposit metal was trivial according to time when the holding time of heat treatment at $740^{\circ}C$ of post-weld heat treatment gradually increased from initial 15 minutes.

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Effects of Hybria Welding Parameters on the Toughness of Weld Metal in Ship Structural Steel (조선용강재의 레이저-아크 하이브리드 용접금속부 충격인성에 미치는 용접변수의 영향)

  • Hong, Seung-Gab;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.24 no.6
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    • pp.33-38
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    • 2006
  • Since the 1990's, European shipbuilding industries introduced hybrid welding process in order to decrease thermal distortion of welded joints in passenger shipbuilding. In this study, we investigated effects of hybrid welding parameters on the toughness of weld metal using DH36 steel in order to obtain more sound welds in passenger shipbuilding. Type of leading process, joint gap distance and chemical composition of consumables were considerably correlated with the toughness of weld metal. Especially, the toughness was considerably increased with high-Ti containing consumables. In addition, hybrid welding speed increased by using plasma cut edges, the oxides layer of which increased absorption efficiency of laser beam.

Study for groove angle of Al 5083 in Butt Welding (Al 5083 Butt 용접시 개선각에 관한연구)

  • 이해우;김세환
    • Proceedings of the KWS Conference
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    • 1994.05a
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    • pp.222-225
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    • 1994
  • The weldability of aluminum is excel lent but weld metal is subject to include weld defects such as porosities, crack, incomplete penetration and incomplete fusion because of improper welding parameters. Especially, the porosities are main weld defects because the difference of hydrogen solubility change in melt ins and solidification state with temperature changing. Deformation of aluminum is larger than mi Id steel due to higher thermal conductivity. It is reported that porosities in deposited metal affect tensile strength and elongation. Therefore, the effect of groove angle on porosities and mechanical properties of weld metal were researched in this report where Al-5083 plate was used with 5356 filler metal that are excellent anti corrosion and strength.

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Wear Resistance Characteristics of Iron System MAG Weld Overlays with Chromium and Niobium Carbide Composite (Cr 및 Nb 복합탄화물에 의한 철계 MAG용접 오버fp이의 내마모 특성)

  • 김종철;박경채
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.54-59
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    • 2002
  • Overlays is a treatment of the surface and near-surface regions of a material to allow the surface to perform functions that are distinct from those frictions demanded far the bulk of the material. Welding, thermal spray, quenching, carburizing and nitration have been used as the surface treatment. Especially, weld overlay is a relatively thick layer of filler metal applied to a carbon or low-alloy steel base metal for the purpose of providing a wear resistant surface. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders($Cr_3C_2+Mn+Mo+NbC$) and solid wire(JIS-YGW11). Characteristics of hardness and wear resistance on overlays were analyzed by EDS, EPMA, XRD and microstructures. Carbide formations were $M(Cr, Fe)_7C_3$ and NbC phases. And carbide volume fraction, hardness and specific wear resistance of overlays were increased with increasing powder feed rate and decreasing wire fred rate. Hardness and wear resistance were almost proportioned to carbide volume fraction of overlay.

State of Art Report on the Trends of Welding Consumable Development for Higher Strength Steels

  • Kim, H. J.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.52-56
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    • 2002
  • This report was prepared to give informations on a proper way to develop new consumables for the steels with improved weldability. Traditionally, hydrogen control has been pursued mainly for suppressing the HICC in HAZ but it also has contributed to HICC in weld metal. Facing the limitations in reducing the hydrogen content, it is now important to consider the microstructural control approach in order to improve the HICC resistance of weld metal . It has been shown that changes in alloy design, and hence composition and microstructure, was quite effective in producing high strength weld metal with improved resistance to cold cracking. Besides the economic test methods for evaluating susceptibility of multipass weld metal is essential to promote the development of welding consumables.

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Effect of oxygen content on impact toughness of austenitic-and duplex stainless steel weld metal (오스나이트계 및 이상계스테인레스강 용착부의 산소가 충격인성에 미치는 영향)

  • 문영훈;김환태;허성도
    • Journal of Welding and Joining
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    • v.5 no.3
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    • pp.38-45
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    • 1987
  • An investigation was conducted to find out the factors influencing on the impact toughness of austenitic-and duplex stainless steel weld metal. Various welding process with commerically available consumables was adopted to get weld doposited metal. The oxygen content of each weld metal was very sensitiive to welding process, involving flux composition, shielding gas and structural features. The results of this study show tat the content of oxygen as an oxide inclusion significantly affects impact toughness, and .delta.-ferrite distribution is also correlated with resultant toughness value.

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