• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.11 no.1
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• pp.25-32
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• 2015

Many crack flaws have been detected at tubing seal weld zone in Steam Generator with Alloy600 material tubes. it is very difficult to discriminate the signal from parent material and that from weld zone because weld zone gives complicated ECT signal due to manufacturing processes. ECT signal analysis in the seal weld zone is very important since the tubes with crack in this area shall be out of service by plugging. The purpose of this paper is to distinguish between Parent material and Weld Zone ECT signal in the seal weld zone through the demonstration test of Steam Generator seal weld mock-up.

• Journal of Welding and Joining
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• v.30 no.3
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• pp.51-56
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• 2012

Different microstructures in the weld zone of a metal structure including a fusion zone and heat affected zone are formed as compared to the base material. Thus, the mechanical properties in the weld zone are different from those in the base material. As the basic data for reliably understanding the structural characteristics of welded nuclear material, the mechanical properties in the weld zone and base material for a Zircaloy-4 strap and Hastelloy${(R)}$-X alloy strap are measured using an instrumented indentation technique (IIT) in this study.

• 연구논문집
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• s.34
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• pp.59-68
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• 2004

The hot spot stress approach and the notch strain approach are discussed with some results of them. And a stress model that can be applicable to several types of weld joints with single S-N curve of the base material. The stress model uses the geometric characteristics of the stress distribution vicinity of weld joints. The model was applied to five different weld joins(the base material is SM490B). By the representative stress, the experimental fatigue data are plotted very closely to the S-N curve of the base material.

• Journal of Welding and Joining
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• v.23 no.2
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• pp.66-74
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• 2005

API(American Petroleum Institute) steel, as a line pipe material, requires the enhanced mechanical and chemical properties with the environmental severity. Especially, the weld part(weld metal and heat affected zone) is an important region for the safety. However, the study for the behavior of microstructure and toughness in multi-pass welding is seldom. In this study, the relationship between the microstructure and toughness of welds with several welding, bending and heat-treatment conditions was examined. In particular, HIC property in the weld metal was evaluated. The microstructure and toughness in multi-passed HAZ seemed to be determined by the final welding thermal cycle and the low toughness was attributed to the MA constituents formed in the intercritically reheated region. The weld metal showed very low toughness and it was not improved by the change in bending and heat treatment conditions. Additionally, the cracks are observed in the weld metal. from these results, it was found that the choice of welding wire/flux is very important.

• Journal of the Korean Society of Safety
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• v.22 no.2 s.80
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• pp.22-27
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• 2007

To assess a creep life of elevated temperature plant components, inspections and analysis are usually focused on the critical locations. In this study, stress analysis of a weld region in branch part of Y-piece was conducted by using a three-dimensional finite element analysis. The stresses at the inner and outer surface in the weld part were estimated by using elastic and elastic-creep analysis. For the elastic-creep analysis two kinds of elastic-creep analysis was conducted. The one was assumed that base and weld material properties were same and the other was that material properties were different between base and weld metal. The material properties of base and weld metal were used from reference data. The results showed the stress relaxation level and its location. The result stresses are also compared with elastic stresses.

• Journal of Welding and Joining
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• v.28 no.6
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• pp.45-50
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• 2010

Most of joining processes for machine and steel structure are performed by butt and fillet welding. The mechanical properties and fatigue strength of their welding zone can be effected largely by the differential of generated heat and changes of grain size according to thickness of material and number of passes in welding process. In this study, it was investigated about characteristics of fatigue failure according to thickness of material and number of passes in cruciform fillet weld zone as the basic study for safe and economic design of welding structures. Fracture modes in cruciform fillet weld zone are classified into toe failure and root failure according to non-penetrated depth. It can be accomplished economic design of welding structures considering fatigue strength when the penetrated depth in fillet weld zone is controled properly.

• International Journal of Naval Architecture and Ocean Engineering
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• v.7 no.2
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• pp.315-323
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• 2015

The weld scallop has been used for joining T-bars. There are a lot of weld scallops in shipbuilding. It is difficult to perform scallop welding due to the inconvenient welding position. This results in many problems such as porosity, slag inclusion, etc. In this study, a new method is devised to remove weld scallops by incorporating a Ceramic Backing Material (CBM). The weld scallop is removed by an elongation of the v groove. In order to insert a CBM into the groove without a weld scallop, a wedge-shaped CBM is developed. The top side of the developed CBM is similar to the shape of a general back bead. The bottom surface has a saw-toothed shape for cutting at a suitable length. This can be attached to the root side of a face plate using adhesive tape, just like a general CBM. Welding experiments in normal and abnormal conditions are carried out and the possibility of burn-through is examined. This CBM's applicability to shipbuilding is verified.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.11
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• pp.2399-2408
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• 2002

A prediction procedure has been developed to evaluate the microtructures and material properties of heat affected zone (HAZ) in pressure vessel steel weld, based on temperature analysis, thermodynamics calculation and reaction kinetics model. Temperature distributions in HAE are calculated by finite element method. The microstructures in HAZ are predicted by combining the temperature analysis results with the reaction kinetics model for austenite grain growth and austenite decomposition. Substituting the microstructure prediction results into the previous experimental relations, the mechanical material properties such as hardness, yielding strength and tensile strength are calculated. The prediction procedure is modified and verified by the comparison between the present results and the previous study results for the simulated HAZ in reactor pressure vessel (RPV) circurnferential weld. Finally, the microstructures and mechanical material properties are determined by applying the final procedure to real RPV circumferential weld and the local weak zone in HAZ is evaluated based on the application results.

• Korean Journal of Metals and Materials
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• v.46 no.10
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• pp.672-682
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• 2008

The resistance spot welding of TRIP590 steels was investigated to enhance understanding of weld fracture during tensile-shear strength (TSS) test. The main failure modes for spot welds of TRIP590 steels were nugget pullout and interfacial fracture. The peak load to cause a weld interfacial failure was found to be related to fracture toughness of the weld and the weld diameter. Although interfacial fracture occurred in the samples, the load carrying capacity of the weld was high and not significantly affected by the fracture mode. Substantial part of the weld exhibits the characteristic dimple (or elongated dimple) fractures on interfacial fractured surface, in spite of the high hardness values associated with the martensite microstructures. The high load-bearing ability of the weld is directly associated with the area of ductile fracture occurred in weld. Therefore, the judgment of the quality of resistance spot welds in TRIP590 steels, the load carrying capacity of the weld should be considered as an important factor than fracture mode.

• Proceedings of the KWS Conference
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• 2000.04a
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• pp.264-266
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• 2000

In this study, analysis of creep-fatigue behavior of low alloy steel weld was performed. An interface was employed along the crack plane to simulate the interface between base metal and weld metal. A trapezoidal waveshapes was loaded cyclically and analysis result was compared with that of monotonic load. The material was assumed as elastic-plastic-secondary creeping material. Because the isotropic hardening plasticity model used in the last study cannot simulate the behavior of material under cyclic load, the linear kinematic hardening plasticity model was used. The behavior of strain field and $C_{t}$ parameter was obtained.d.