• Title/Summary/Keyword: Weld Strength

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Forming Characteristics of Laser Welded Tailored Blanks I : Tensile Deformation Characteristics. (레이저 용접 테일러드 블랭크의 기본 성형특성 I : 인장변형 특성)

  • Park, Gi-Cheol;Han, Su-Sik;Kim, Gwang-Seon;Gwon, O-Jun
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.23-35
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    • 1998
  • In order to analyze the tensile deformation characteristics of laser welded tailored blanks. laser welded blanks of different thikness and strength combinations were prepared and tensile tests were done. The tensile elongation along the direction perpendicular to weld line of laser welded blanks was reduced as increasing the deformation restraining force (strength X thicknes) ratio between two welded sheets and fracture occurred at weaker side of base sheets if void ration of welded sheets and fracture occurred at weaker side of base sheets if void ratio of weld section was less than 45% The tensile elongation along weld line reached above 90% of the elongation of base material if welding was done perfectly. Total elongation along the direction perpendicular to weld line was able to be predicted by force equilibrium and power law behavior of base sheets and it was related with the deformation of stronger sheet and formability of weaker side.

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The Eexperimental Studies on Residual Stresses due to Circumferential Welds in thin Steel Cylinder (圓筒管의 圓周熔接時 發生되는 殘留應力에 관한 實驗的 硏究)

  • 엄동석;류기열
    • Journal of Welding and Joining
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    • v.15 no.2
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    • pp.81-88
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    • 1997
  • The residual stresses produced by a circumferential weld between axisymmetric cylinders are one of the most important problems concerning buckling strength, fatigue strength, stress corrosion cracking in shell structures, and arc quite different from those due to a butt weld between flat plates. This paper presents experimental studies on weld cylinder models of various heat inputs and thin cylinder diameters by blind hole drilling method. As a result, it is certified that weld residual stress (axial stress and hoop stress) is larger, as heat input and shell cylinder diameter are larger, and that experimental results show good agreement with the result of preceding researchers.

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$CO_2$ Laser Weldability Between Sintered Co, Co+Ni alloy and Carbon Steel (Co/Co+Ni 성분의 분말 소결 금속과 탄소강의 레이저 용접성에 대한 고찰)

  • 박종원;이창희
    • Laser Solutions
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    • v.3 no.2
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    • pp.13-24
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    • 2000
  • The weldability of dissimilar materials between sintered materials which are consisted of Co, Co+Ni and carbon steel has been investigated using CO$_2$ laser. Autogeneous CO$_2$ laser welding were run along the butt between two alloys using sets of parameters variation-power and travel speed. In order to study weldability, mechanical tests (bending strength test, microhardness test) and metallurgical analyses (microstructure, phase transformation, fracture mode) were carried out. From the results obtained, it was found that the porosity which exists in a weld metal greatly affects the soundness of the weld. The optimum energy input to have a proper strength over than the requirement by a specification, found to be around 0.3-0.35kJ/m. There are two kinds of fracture mode in the weld metal, depending upon alloy combination, brittle fracture in the case of Co-carbon steel and a ductile fracture in the case of Co+Ni-carbon steel. In general, Co+Ni sintered material showed a better weld properties as compared to the Co sintered material.

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New Concept in Evaluation of Laser Tailored Blank weldability (새로운 개념의 Tailored Blank 레이저 용접성 경가 방법에 관한 연구)

  • 정봉근;고광문;정경훈;이창희
    • Laser Solutions
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    • v.2 no.1
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    • pp.61-67
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    • 1999
  • This study introduces the new concept in the evaluation criteria of the $CO_2$ laser Tailored Blank weldability, The materials used are 0.7mm, 1.5mm thick low carbon automotive galvanized steels. Welding tests were conducted for both similar thickness(0.7mm-0.7mm, 1.5mm-1.5mm) and dissimilar thickness(0.7mm-1.5mm) cases. The criteria developed for optimum welding conditions were based on relationship between results of die press forming test, weld transverse tensile test Erichsen test and weld penetration measurements. Application of the developed criteria(fracture ratio, strength ratio and D/To) in obtaining optimum welding condition revealed that a weld which satisfied any of the criteria did not fracture during actual die press test.

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A Study on the Weldability for Automobile Under body Center floor with Nd:YAG laser (Nd:YAG 레이저를 이용한 자동차 언더바디 센터플로어에 대한 용접성 검토)

  • Yu, Sang-Hyeon;Kim, Gwan-Hui;Yun, Jae-Jeong;Yu, Hyo-Jeong;Kim, Seong-Se
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.199-202
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    • 2007
  • The center floor is a part of underbody of cars. The assembling method is mostly a resistant spot welding. But the resistant spot welding has many demerits in productivity such as low welding speed, large spatter occurring, hard to verify the welding quality. The laser welding has many merits such as high welding speed, high static and dynamic weld strength. So the laser welding has been studied to substituted the resistant spot welding. Therefore, in this study, as a pre-evaluation stage for replacing the resistance spot welding with laser in production of automobile parts, the weldability of cold rolled and zinc coated steel sheets is studied and also evaluated the weld strength by the tensile shear test. And the shape of weld bead appearances and micro structure of the weld bead section is also evaluated.

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Study for groove angle of Al 5083 in Butt Welding (Al 5083 Butt 용접시 개선각에 관한연구)

  • 이해우;김세환
    • Proceedings of the KWS Conference
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    • 1994.05a
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    • pp.222-225
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    • 1994
  • The weldability of aluminum is excel lent but weld metal is subject to include weld defects such as porosities, crack, incomplete penetration and incomplete fusion because of improper welding parameters. Especially, the porosities are main weld defects because the difference of hydrogen solubility change in melt ins and solidification state with temperature changing. Deformation of aluminum is larger than mi Id steel due to higher thermal conductivity. It is reported that porosities in deposited metal affect tensile strength and elongation. Therefore, the effect of groove angle on porosities and mechanical properties of weld metal were researched in this report where Al-5083 plate was used with 5356 filler metal that are excellent anti corrosion and strength.

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State of Art Report on the Trends of Welding Consumable Development for Higher Strength Steels

  • Kim, H. J.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.52-56
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    • 2002
  • This report was prepared to give informations on a proper way to develop new consumables for the steels with improved weldability. Traditionally, hydrogen control has been pursued mainly for suppressing the HICC in HAZ but it also has contributed to HICC in weld metal. Facing the limitations in reducing the hydrogen content, it is now important to consider the microstructural control approach in order to improve the HICC resistance of weld metal . It has been shown that changes in alloy design, and hence composition and microstructure, was quite effective in producing high strength weld metal with improved resistance to cold cracking. Besides the economic test methods for evaluating susceptibility of multipass weld metal is essential to promote the development of welding consumables.

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Welding Quality Evaluation on the LASER Welding Parts of the Spacer Grid Assembly for PWR fuel Assembly (경수로 원전연료용 지지격자의 LASER 용접품질 평가)

  • Song, Gi-Nam;Yun, Jeong-Ho;Gang, Hong-Seok;Lee, Gang-Hui;Kim, U-Gon;Kim, Su-Seong
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.109-111
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    • 2005
  • Nuclear fuel assemblies for pressurized water reactors(PWR) are loaded in the reactor core throughout the residence time of three to five years. A spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the nuclear fuel assembly. The spacer grid assembly is structurally required to have enough buckling strength under various kinds of lateral loads acting on the nuclear fuel assembly so as to keep the nuclear fuel assembly straight. To meet this requirement, it is necessary to weld the welding parts carefully and precisely. In this study, laser welding qualities of the spacer grid assembly welded by several welding companies, such as weld strength, weld penetration depth, and weld bead size, are examined and compared.

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Fatigue Tests of Welded Joints and Comparison Study of Foreign Codes (용접부의 피로강도 시험평가 및 해외규격과의 비교연구)

  • Goo, Byeong-Choon;Kim, Jai-Hoon
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.14-23
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    • 2007
  • A lot of fatigue tests on a material, JIS SM490A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa were carried out. Various butt-welded specimens such as reinforcement removed, as-welded and weld toe ground, several types of fillet-welded specimens and full-size box type components were used. After having obtained S-N curves for the above- mentioned specimens, fatigue strengths were compared to those of foreign design codes, AWS, BS 7608 and ENV. It was found the fatigue strengths at low cycles are not in a good agreement with the foreign codes, but the fatigue limits are in a good agreement.

Experimental Study on the Fatigue Behavior of Welded Joints (용접 이음 형상별 피로거동에 관한 실험적 연구)

  • Goo, B.C.;Kim, J.H.;Oh, C.L.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.359-364
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    • 2004
  • We investigated the effect of weld details on fatigue behavior of a material, JIS SM 490 A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa. Tensile tests, instrumented indentation tests and fatigue tests were carried out on double V-grooved butt weld plates such as reinforcement removed, as-welded and weld toe ground. In addition plates with transverse fillet welded web, load carrying cruciform fillet welded plates, non-load-carrying cruciform fillet welded plates and longitudinal butt welded plates were tested. S-N curves for the above specimens were obtained and analyzed

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