• Title/Summary/Keyword: Wear resistance performance

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The Characteristics of c-BN Thin Films on High Speed Steel by Electron Assisted Hot Filament C.V.D Systems (EACVD법에 의한 고속도강에의 c-BN박막형성 및 특성에 관하여)

  • Lee, Gun-Young;Choe, Jean-Il
    • Journal of Surface Science and Engineering
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    • v.39 no.3
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    • pp.87-92
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    • 2006
  • The characteristic of interface layer and the effect of bias voltage on the microstructure of c-BN films were studied in the microwave plasma hot filament C.V.D process. c-BN films were deposited on a high speed steel(SKH-51) substrate by hot filament CVD technique assisted with a microwave plasma to develop a high performance of resistance coating tool. c-BN films were obtained at a gas pressure of 20 Torr, vias voltage of 300 V and substrate temperature of $800^{\circ}C$ in $B_2H_6-NH_3-H_2$ gas system. It was found that a thin layer of hexagonal boron nitride(h-BN) phase exists at the interface between c-BN layer and substrate.

Ni-BASE ALLOY SYSTEMS AS ALTERNATIVE TO HEXAVALENT CHROMIUM (경질크롬도금 대체용 Ni계 합금도금 기술)

  • Chang, Do-Yon;Lee, Kyu-Hwan;Kwon, Sik-Chol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.10a
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    • pp.11-11
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    • 2003
  • Electroplated hexavalent chromium coatings have been used in many technical applications since it was invented by G.J. Sargent in 1920. Because of the environmental problems and health risks associated with the use of hexavalent chromium, there has been an extensive search for alternative coatings with properties such as corrosion resistance and wear resistance, at a reasonable cost. However there is no single substitute that meets all the desirable performance characteristics of chromium. Advanced techniques, such as alloy plating, electroless plating, trivalent chromium plating, plasma and thermal spray coating, PVD and ion implantation, have been applied for replacing hexavalent chromium plating.

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The Textiles and the Performance Level in Developing the Pesticide Proof Clothing (기능성 농약방제복 개발을 위한 소재 및 성능에 관한 연구)

  • Hwang, Kyoung-Sook;Kim, Kyung-Ran;Lee, Kyung-Suk;Kim, Hyo-Cher;Kim, Kyung-Su;Baek, Yoon-Jeong
    • Journal of the Korean Society of Clothing and Textiles
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    • v.31 no.11
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    • pp.1611-1620
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    • 2007
  • The precaution to spray with agricultural chemicals is very important, in particular personal protective equipment against pesticide in order to protect farmers# pesticide poisoning. The Ministry of Agriculture and Forestry has proclaimed the announcement of pesticide proof clothing(PPC) in 1983, and revised it in 1987. The announcement had many performance items to achieve the high-quality protective clothing for pesticide including weight, density, force strength, dimensional change(in washing and drying), fastness(dyeing, washing, sweating and rubbing) and water resistance of clothes. Announcement of the PPC has better durability and penetration resistance function than former days, but the plenty of farmers didn#t wear it because of the intolerable heat. To increase wearing rates, the pesticide proof clothing must be estimated the water-vapour resistance. From the results, the developed PPC with polyester treated water-repellent showed the more excellent comfort than an existing PPC with nylon coated polyurethane. But the developed PPC appeared to have the low water-vapour resistance. Therefore, it is suggested that the property of pesticide penetration must be evaluated through the field test in the future study.

Synthese and Anti-wear Properties of Diol Derivatives Containing Dithiophosphate Group-effect on Main Alkyl Chain and Side Alkyl Chain (Dithiophosphate Group을 함유한 디올유도체의 합성 및 내마모성-말단 알킬기 및 몸체 알킬기의 탄소사슬에 따른 영향)

  • Ko, Kyung-Min;Han, Hye-Rim;Kim, Young-Wun;Kang, Ho-Cheol;Jeong, Noh-Hee
    • Applied Chemistry for Engineering
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    • v.29 no.4
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    • pp.405-412
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    • 2018
  • Three types of bis[3-(dialkyloxylphosphorothionyl) thio-2-methylpropanyloxy]alkane (BAPA) drived from alkane diol were synthesized. The principal chain of each BAPA had a different carbon number, i.e., 6, 9, and 11. The three types of synthesized BAPA were compared to zinc dialkyl dithiophosphates (ZDDPs) in terms of abrasion resistance. A four-ball test was conducted to evaluate the anti-abrasion performance of the synthesized BAPA according to the length of the principal carbon chain. Each product was added to an additive at a concentration of 1% of the base oil weight, and the wear scar diameter (WSD) was measured as 0.472, 0.459, and 0.480 mm, respectively. Among the BAPA compounds, dialkyl dithiophosphoric acid (DDP), which is the side chain of bis[methacryloyloxy] nonane (BMOO9), was synthesized by varying the carbon number, i.e., 4, 8, and 12, and subsequently the 4-ball test was carried out. The WSD was determined as 0.537, 0.459, and 0.531 mm, respectively. As a result, it was found that when a side chain is short, a thin film is formed. In contrast, a long side chain hindered the formation of a film, and hence the best result was achieved when the carbon number was 8. As for the ZDDPs, the WSD was determined to be 0.563 mm, when measured under the same conditions. The measurements confirm that the synthesized BAPA compounds are superior to the ZDDPs as abrasion resistance additives.

COMPARISON OF MECHANICAL PROPERTIES IN 4 INDIRECT COMPOSITE RESIN (4종의 간접법용 복합 레진의 기계적 특성 비교)

  • Kim, Kil-Soo;Yoon, Tae-Ho;Song, Kwang-Yeob;Ahn, Seung-Geun
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.1
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    • pp.21-33
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    • 2007
  • Statement of problem: The esthetic component of dental care has become increasingly more important, while new tooth-colored materials are continually marketed. Various new indirect composite materials have been developed with required advantages. The most recent development in the indirect composites has been the introduction of the second-generation laboratory composite or poly-glass materials. They are processed by different laboratory techniques based on combinations of heat, pressure, vacuum and light polymerization. Although, second generation products became available in 1995, their characteristics and clinical performance have not been adequately investigated. Purpose: The aim of this study was to measure the mechanical properties of the second generation indirect resin system and compare these with an existing universal direct composite resin. Material and method: In this study four indirect composite material (Adoro LC, BelleGlass HP, Tescera, Synfony) were tested for flexural strength, wear resistance, hardness and their degree of conversion against Z250, a light cure direct composite. Results: Within the limitations of this study, the following conclusions were drawn: 1. From the abrasion wear result, Adoro showed the least volume loss while Synfony showed the greatest volume loss. Z250 and BelleGlass HP didn't show significant difference (p>0.05), but they showed significant difference with other groups (p<0.05). From the attrition wear, BelleGlass HP showed the least volume loss and it didn’t show significant difference with Tescera (p>0.05). While Synfony showed the greatest volume loss that it showed significant difference with other groups (p>0.05). 2. Mean values of flexural strength by means of three point bending test was in the order of Z250, Adoro, Belleglass HP, Tescera and Synfony. Mean elastic modulus was in the order of Z250, BelleGlass HP, Tescera, Adoro and Synfony. 3. The result of Vicker‘s microhardness value showed that significantly higher value in Z250 (p<0.05), and is in the order of BelleGlass HP, Tescera, Adoro and Synfony. 4. The degree of conversion measured by FT-IR showed significantly higher value in BelleGlass HP (p<0.05), and is in the order of Adoro, Synfony, Tescera and Z250. Conclusion: Significant differences were found in the flexural strength, wear resistance, hardness and their degree of conversion.

Effect of hardfacing on wear reduction of pick cutters under mixed rock conditions

  • Chang, Soo-Ho;Lee, Chulho;Kang, Tae-Ho;Ha, Taewook;Choi, Soon-Wook
    • Geomechanics and Engineering
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    • v.13 no.1
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    • pp.141-159
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    • 2017
  • A pick cutter is a rock-cutting tool used in partial-face excavation machines such as roadheaders, and its quality is a key element influencing the excavation performance and efficiency of such machines. In this study, pick cutters with hardfacing deposits applied to a tungsten carbide insert were made with aim of increasing their durability and wear resistance. They were field-tested by being installed in a roadheader and compared with conventional pick cutters under the same excavation conditions for 24 hours. The hardfaced pick cutters showed much smaller weight loss after excavation, and therefore better excavation performance, than the conventional pick cutters. In particular, the damage to and detachment (loss) of tungsten carbide inserts was minimal in the hardfaced pick cutters. A detailed inspection using scanning electron microscope-energy dispersive X-ray spectrometry and three-dimensional X-ray computed tomography scanning revealed no macro- or micro-cracks in the pick cutters. The reason for the absence of cracks may be that the heads of pick cutters are mechanically worn after the tungsten carbide inserts have been worn and damaged. However, scanning revealed the presence of voids between tungsten carbide inserts and pick cutter heads. This discovery of voids indicates the need to improve production processes in order to guarantee a higher quality of pick cutters.

An Evaluation of Factors Influencing the Thermal Insulation and Evaporative Resistance of a Waterproof and Breathable Garment System (투습방수의류의 보온력 및 증발저항 평가와 관련 변인)

  • Shim, Huen sup
    • The Korean Journal of Community Living Science
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    • v.25 no.4
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    • pp.549-556
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    • 2014
  • This study evaluates the thermal insulation and evaporative resistance of a waterproof and breathable garment system and determines the factors influencing its thermal performance. The experimental garments were composed of underwear (shirts with 100% wool and 100% polyester) and outerwear (jackets and pants with a vapor-permeable membrane and a vapor-impermeable membrane). Data on clothing insulation in a dry condition ($10^{\circ}C$) and a wet condition ($10^{\circ}C$, 40% R.H.), evaporative resistance ($34^{\circ}C$, 40% R.H., and $10^{\circ}C$, 40% R.H.), and microclimate vapor pressure were collected and analyzed. According to the results, the thermal insulation of the experimental garment system ranged 1.27~1.40 in the dry condition and 0.40~0.89 in the wet condition at $10^{\circ}C$. Evaporative resistance ranged $41{\sim}525m^2Pa/W$. A decrease in thermal insulation by wetting underwear ranged 31~67% in the cold condition ($10^{\circ}C$). The breathability of the outer garment influenced the decrease in thermal insulation by wetting. The type of underwear fiber influenced the decrease in thermal insulation only when it was used with breathable outerwear. The vapor-permeable outerwear sample with polyester underwear (P_Perm) showed a larger decrease in insulation than that with wool (W_Perm). The evaporative resistance of the vapor-permeable ensemble showed no effect of underwear in the warm condition ($34^{\circ}C$), but polyester underwear showed lower evaporative resistance than wool in the cold condition ($10^{\circ}C$). The vapor-impermeable ensemble showed no difference in evaporative resistance between polyester underwear and wool underwear in both conditions. Future research should consider various clothing ensemble combinations and environmental conditions and evaluate wear comfort by using human subjects.

The Evaluation of Wear Characteristics Depending on Components of Surface Treatment for Cemented Carbide Endmill (초경엔드밀 적용 표면처리 조성별 마모특성 영향 평가)

  • Yoon, Il Chae;Kim, Dong Bae;Youn, Guk Tae;Yoon, In Jun;Lee, Ji Hyung;Ko, Tae Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.6
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    • pp.513-519
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    • 2014
  • For depth machining in die and mold, Electrical Discharge Machining (EDM) is used generally. To make deep hole and deep shape efficiently, cemented carbide endmill for depth machining is necessary. For this purpose, cemented carbide endmill was designed using design of experiment (DOE). To improve cutting performance, endmill was coated with multilayer surface treatment, TiAlCrSiN and TiAlCrN, for higher wear resistance. In order to evaluate the endmill, Transverse Rupture Strength (TRS) test was tried for investigating the relationship between surface treatment and strength in endmill body. Scratch test was also used for measuring adhesion force of each surface treatment. To evaluate hardness of surface treatment, Atomic Force Microscope (AFM) analysis was carried out. Wear test was executed for characteristics of each surface treatment in high temperature. Consequently, TiAlCrSiN was superior to the TiAlCrN coating in case of high temperature environment such as cutting.

A Study on the Relationship between Stress Relaxation and Performance of a Lip Seal (응력완화와 립 시일의 성능의 관계에 대한 연구)

  • Yoo, Myung-Ho;Lee, Taek-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.85-91
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    • 2009
  • A lip seal is widely used not only to prevent leakage of fluids from an actuator or a rotating shaft but also to exclude outside substances. Recently, TPU(Thermoplastic Polyurethane), which is one of the sealing materials, has been frequently used due to its excellent mechanical properties and wear resistance. The material constants for finite element analysis through the experiment on stress relaxation are presented. The reaction forces of a shaft as well as the contact pressures of a lip seal under condition before and after stress relaxation using finite element analysis were obtained, The results show that stress relaxation has not a little effect on the performance of a lip seal.

Anti Corrosive Performance of Al and Zn Coatings Deposited by Plasma Arc Thermal Spray Process in Artificial Ocean Water (인공해양환경에서 플라즈마 아크 용사 공법이 적용된 Al 및 Zn 코팅의 부식 방지 성능 평가)

  • Adnin, Raihana Jannat;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.52-53
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    • 2020
  • The thermal spray coating process is being used to protect the metals and alloys from wear, abrasion, fatigue, tribology, and corrosion failure. Therefore, in the present study, Al and Zn was deposited by plasma arc thermal spray process onto the steel substrate and their performance was assessed. The bond adhesion result shows that Al coating has higher value attributed to compact, dense, and less porous compared to Zn coating which contain defects/pores and uneven morphology assessed by scanning electron microscopy (SEM). Electrochemical results show that the Al coating exhibited higher impedance value compared to Zn in artificial ocean water solution at prolonged exposure periods. However, both coatings show the increment in polarization resistance with exposure periods which reveal that porosity of coatings is filled by the corrosion products.

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