• Title/Summary/Keyword: Wear of Ceramic

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인산을 이용한 법랑 코팅의 초윤활성 및 초기 시간에 대한 연구 (Study on the Superlubricity and Running-in Period of Vitreous Enamel Coating using Phosphoric Acid)

  • 한도렬;김태형;김대은
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.235-240
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    • 2018
  • Superlubricity refers to the lubrication phenomenon that occurs when the friction coefficient is lower than 0.01. In recent years, this phenomenon has received a significant amount of attention because it can greatly contribute to the reduction of economic and environmental losses caused by friction and wear. In the case of acid lubricants, only ceramic materials can be used for superlubricity, and it takes a long running-in period to enter the superlubricity regime. In this work, we investigated the superlubricity effect of vitreous enamel coating on SUS304. We also examined the running-in period of vitreous enamel coating under phosphoric acid lubricant condition with respect to surface treatments. Drying and polishing methods were used to treat the vitreous enamel coating on the specimen. The friction experimental results revealed that superlubricity could be achieved with vitreous enamel coating. It was also found that the drying and polishing methods can significantly reduce the running-in period and improve the wear properties of vitreous enamel coating. In particular, the polishing method shortened the running-in period by approximately 99% and reduced the wear rate by approximately 99%, compared to nontreated vitreous enamel coating.

Solid Lubrication Characteristics of DLC Coated Alumina Seals in High Temperature

  • 옥철호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.356-356
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    • 2007
  • Plasma immersion ion beam deposition (PIIBD) technique is a cost-effective process for the deposition of diamond like carbon thin film, the possible solid lubricant on large surface and a complex shape. We used PIIB process for the preparation of DLC thin film on $Al_2O_3$ with deposition conditions of deposition temperature range $200^{\circ}C$, working gas pressure of 1.310-1Pa. DLC thin films were coated by $C_2H_2$ ion beam deposition on $Al_2O_3$ after the ion bombardment of SiH4 as the bonding layer. Energetic bombardment of $C_2H_2$ ions during the DLC deposition to ceramic materials generated mixed layers at the DLC-Si interface which enhanced the interface to be highly bonded. Wear test showed that the low coefficient of friction of around 0.05 with normal load 2.9N and proved the advantage of the low energy ion bombardment in PIIBD process which improved the tribological properties of DLC thin film coated alumina ceramic. Furthermore, PIIBD was recognized as a useful surface modification technique for the deposition of DLC thin film on the irregular shape components, such as molds, and for the improvement of wear and adhesion problems of the DLC thin film, high temperature solid lubricant.

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탄화규소 소결체의 기계적 특성 및 마찰마모 (The Mechanical and Tribological Properties of Silicon Carbide Bodies)

  • 이승훈;김홍기;김영호;이경희
    • 한국세라믹학회지
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    • 제31권11호
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    • pp.1307-1314
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    • 1994
  • The aim of this work is to show the way of manufacturing the SiC mechanical seal at the low temperature of 130$0^{\circ}C$ using clay and frit as source of secondary phase. $\alpha$-SiC and $\beta$-SiC powder which showed different distribution of particle were used as starting materials, i.e. average particle size of $\alpha$-SiC was larger than that of $\beta$-SiC. The mechanical and tribological properties of two groups of specimen, i.e. one contained mainly larger $\alpha$-SiC powder and the other mainly fine particle $\beta$-SiC, were measured. The specimen consisted of larger $\alpha$-SiC exhibited lower density flexural strength and wear resistance is comparison with these of sample containning mainly $\beta$-SiC . This difference could be originated from the dependence of capillary force on the particle size. For the larger SiC particle, the liquid phase may not fill the whole pores during sintering, due to low capillary force, whereas the liquid phase can infiltrate into the small ores surrounded small $\beta$-SiC particle. Thus, the course of high flexural strength and high wear resistance of specimen prepared using small particles can be explaced from the easy infiltration of liquid phase.

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세라믹 재료의 연삭 특성에 관한 연구 (A Study on the Grinding Characteristics of Ceramics)

  • 정을섭;김성청;김태봉;소의열;이근상
    • 한국공작기계학회논문집
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    • 제11권3호
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    • pp.86-92
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    • 2002
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel far ceramic materials. Normal component of grinding resistance of $Al_2$O$_3$ was less then that of $Si_3 N_4$ and $ZrO_2$. This seems to be the characteristics of ceramic tools on work pieces both of high hardness. For the case of $Si_3 N_4$ and $ZrO_2$, as the mesh number of wheel increases, the surface roughness decreases. For the case of $Al_2 O_3$, the surface roughness does not decreases. Specific binding energy decreases as the material removal rate per unit time increases. For the case of $Si_3 N_4$ and $ZrO_2$, grinding is carried out by abrasive wear processes. For the case of $Al_2 O_3$, grinding is carried out by grain shedding process due to brittle fracture.

주축 변위 센서를 이용한 절삭력 측정에 관한 연구 (A Study on Cutting Force Measurement Using a Cylindrical Capacitive Spindle Sensor)

  • 김일해;장동영;한동철
    • 한국공작기계학회논문집
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    • 제11권2호
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    • pp.17-23
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    • 2002
  • A cylindrical capacitance-type spindle displacement sensor was developed and its effectiveness as a system to monitor cutting forces during hard turning was tested in this research. The sensor was installed between the face of spindle cover and the chucking element and measured pure radial motion of the spindle under the condition with presence of roundness error at measured surface. To prove the effectiveness of the developed system hard aiming tests using ceramic inserts and tool steel as workpiece were conducted. The workpiece was hardened up to 65 Rc. The variations of pure radial motion of the spindle ware measured during the cutting tests. The signals from the sensor showed the same pattern of cutting force variations from the tool dynamometer due to the progress of tool wear. As the flank wear of the ceramic tool increased both static component of cutting forces and the amount of center shift of spindle orbit increased, Results from the research showed that the developed sensor could be utilized as an effective and cheap on-line sensing device to monitor cutting conditions and tool performance in the un-manned machining center.

반응 소결 Alumina의 소결거동과 기계적 성질에 미치는 Al 첨가량의 영향 (Effect of Al Amount on the Sintering Behavior and Mechanical Properties of Reaction Bonded Alumina)

  • 장복기;문종하;이종호
    • 한국세라믹학회지
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    • 제34권5호
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    • pp.519-527
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    • 1997
  • The effect of Al content and heating rate on the sintering behavior, microstructure, and mechanical properties of reaction bonded alumina (RBAO) was investigated. As the heating rate became slower a critical Al content which could be added to RBAO increased. The weight gain and linear shrinkage of RBAO containing of 55 vol% Al were 28% and 6.5%, respectively. The relative density of RBAO decreased from 96 to 94%, as the amount of Al increased from 15 to 55 vol%. The hardness of RBAO increased from 17.8 to 19.9 GPa and the bending strength enhanced from 370 to 570 MPa, as the amount of Al increased from 15 to 55 vol%. On the other hand, the wear rate of RBAO degraded from 6.7 to 3.39$\times$10-5 $\textrm{mm}^2$/kg and the fracture toughness decreased from 4.1 to 3.6 MPa.m1/2, as the amount of Al increased from 15 to 55 vol%. Fracture modes were shown to the mixed mode of inter/transgranular. However, transgranular fracture was dominant with increasing the content of Al.

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과도한 마모를 보이는 환자에서 완전도재관을 이용한 구강회복 증례 (Full-mouth rehabilitation of the patient with severe tooth wear using all ceramic restorations)

  • 김태수;이재현;이철원;이원섭;이수영
    • 대한치과보철학회지
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    • 제54권3호
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    • pp.306-313
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    • 2016
  • 치아의 마모는 점진적으로 발생하는 생리적인 현상으로 알려져 있다. 생리적 마모는 그 정도가 적고 치조골의 보상성 성장과 치아의 정출에 의해 수직고경이 유지된다고 보고되고 있다. 하지만 과도한 병적마모는 병적인 치수상태, 교합부조화, 기능장애와 심미적인 문제를 야기하여 완전 구강회복술을 요하는 경우가 많다. 수복 시에는 기능과 심미를 회복할 수 있는 적절한 수직고경의 변경이 필요하며 근신경계와 조화를 이루는 고경의 결정이 중요하다. 본 증례는 36세 여성으로, 전반적인 치아마모와 심미적 불만족을 주소로 내원하였다. 마모된 정도와 심미를 고려하여 상악 전치부 절단면 기준으로 감소한 수직고경을 2 mm 회복하고 완전도재관을 이용하여 수복하였다. 이에 적절한 심미적, 기능적 결과를 얻었기에 이를 보고하는 바이다.