• 제목/요약/키워드: Wear monitoring

검색결과 288건 처리시간 0.02초

표면 가공법을 이용한 연삭 표면 제어 (Ground Surface Control by the Surface-Shaping System)

  • 최우석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.219-224
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    • 1997
  • In surface grinding, the contact between the grinding wheel and the workpiece introduces heat and resistance, which restrict the self-dressing of the grits and result in burrs and cracks on the workpiece. Therefore, before or during th grinding wheel for more accurate performance. In order to determine the dressing time monitoring method of grinding wheel in surface grinding, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and surface-shaping system between the grinding wheel and the workpiece. The optimal dressing time is determined based on the amount of the grain wear and work surface roughness.

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밀링가공에서 이미지 프로세싱을 이용한 다인공구의 파손검출기법 개발(ㅣ)

  • 사승윤;최영규;김영일;홍윤석;유봉환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 춘계학술대회 논문집
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    • pp.92-96
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    • 1993
  • Modern NC machine tools require a more and more exact monitoring and control of cutting process. A very important parameter is tool wear used to optimize cutting data and to change tools at the right time. In this study, a real-time multi-tool fracture method is proposed for measuring crater from fringe patterns generated by uni-shadow-moire. An optical technique using laser for non-contact measurement of tool fracture is presented. The technology in which the tool is illuminated by a beam of He-Ne laser and then the image of tool fracture CCD camera.

자동 선삭 셀에 적합한 인프로세스 측정/ 검사 시스템 (In-process calibration system suitable for unattended turning cells)

  • 김선호;김선호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.804-808
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    • 1991
  • In a transfer line with mass production capability, calibration systems are included in the process as a separate dedicated station. However, this method is not appropriate in an unattended FMC with flexibility. As the FMC produces vesatile parts with small batch sizes, more flexible calibration systems are required. In this paper, a calibration/inspection system suitable for an unattended turning cell is introduced. The system has functions of dimension calibration of parts by touch probes, tool wear compensation, and quality monitoring of parts. Furthermore, characteristics of errors in the system are identified and corresponding compensation methodology is suggested. An operation software was developed for efficient use of the system.

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연삭가공시 연삭숫돌의 드레싱 시기 검출 방법에 관한 연구 (A study on the dressing time monitoring method of grinding wheel in surface grinding)

    • 한국생산제조학회지
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    • 제7권1호
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    • pp.112-118
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    • 1998
  • In surface grinding, the contact between the grinding wheel and workpiece introduce heat and resistance, which restrict the self-dressing of the grits and result in burrs and cracks on the workpiece. Therefore, before or during the grinding operation, it is necessary to self-dress the grinding wheel for more accurate performance. In order to determine the dressing time monitoring method of grinding wheel in surface grinding, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and surface-shaping system between the grinding wheel and the workpiece. The optimal dressing time is determined based on the grain wear and work surface roughness.

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사생활 보호를 위한 생체 신호기반 컨택스트 분석 및 구분기법 (Context categorization of physiological signal for protecting user's privacy)

  • 최아영;우마 라쉬드;우운택
    • 한국HCI학회:학술대회논문집
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    • 한국HCI학회 2006년도 학술대회 1부
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    • pp.960-965
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    • 2006
  • Privacy and security are latent problems in pervasive healthcare system. For the sake of protecting health monitoring information, it is necessary to classify and categorize the various contexts in terms of obfuscation. In this paper, we propose the physiological context categorization and specification methodology by exploiting data fusion network for automatic context alignment. In addition, we introduce the methodologies for making various level of physiological context on the context aware application model, which is wear-UCAM. This physiological context has several layers of context according to the level of abstraction such as user-friendly level or parametric level. This mechanism facilitates a user to restrict access to his/her monitoring results based on the level of details in context.

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미세형상가공시 센서융합을 이용한 공구 마멸 및 파손 메커니즘 검출 (The estimation of tool wear and fracture mechanism using sensor fusion in micro-machining)

  • 임정숙;왕덕현;김원일;이윤경
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.245-250
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    • 2002
  • A successful on-line monitoring system for conventional machining operations has the potential to reduce cost, guarantee consistency of product quality, improve productivity and provide a safer environment for the operator. In fee-shape machining, typical signs of tool problems such as vibration, noise, chip flow characteristics and visual signs are almost unnoticeable without the use of special equipment. These characteristics increase the importance of automatic monitoring in fine-shape machining; however, sensing and interpretation of signals are more complex. In addition, the shafts of the micro-tools break before the typical extensive cutting edge of the tool gets damaged. In this study, the existence of a relationship between the characteristics of the cutting force and tool usage was investigated, and tool breakage detection algorithm was developed and the fellowing results are obtained. In data analysis, didn't use a relative error compare which mainly used in established experiment and investigated tool breakage detection algorithm in time domain which can detect AE and cutting force signals more effective and accurate.

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AE 신호의 주파수분석에 의한 Chatter 진동의 감시 (Monitoring of Chatter Vibration by Frequency Analysis of AE Signals)

  • 조대현
    • 한국생산제조학회지
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    • 제9권5호
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    • pp.157-164
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    • 2000
  • A machine tool generally has some serious stability problems in the form of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerates machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, the behavior of spectral density of AE signal and principal cutting force signal in order to monitor the chatter vibration in the cutting process has been investigated. From the results, the reliability of proposed monitoring method has been confirmed.

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기어피치분석 및 공정관측을 위한 PC기반시스템 구축 (A PC-Based System for Gear Pitch Analysis and Monitoring in Gear Manufacturing Process)

  • 김성준;지용수
    • 품질경영학회지
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    • 제30권3호
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    • pp.111-119
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    • 2002
  • Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

연삭동력을 이용한 숫돌수명 판정 (A Study on Determinatino of Wheel Life Using Grinding Power in Cylinderical Grinding)

  • 이상태
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.62-67
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    • 2000
  • The dressing time monitoring in cylindrical grinding is very important with respect to machining efficiency. Therefore, the purpose of this paper is to determine the wheel life by monitoring behavior of grinding power for WA, 19A and GC. For this purpose , we investigated indirectly the attritious wear of grain edge, the loading of grinding wheel and the breakage of grain through the grinding power and the surface roughness under various grinding conditions. From obtained the results, the relationship between the wheel life and the average sectional chip area is examined to guide for the determination of dressing time.

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Estimation of Material Removal Volume of a Micro-EDM Drilled Hole Using Discharge Pulse Monitoring

  • Jung, Jae-Won;Ko, Seok-Hoon;Jeong, Young-Hun;Min, Byung-Kwon;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권4호
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    • pp.45-49
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    • 2007
  • When drilling using electrical-discharge machining (EDM), severe electrode wear makes in-process measurements of the depth of the drilled hole and the volume of material removed impossible. To estimate the volume of material removed a reliable real-time discharge pulse counting method is proposed by assuming that the volume removed in EDM is proportional to the number of discharge pulses from an iso-energy pulse generator. The geometry of machined holes, including depths and cross-sectional profiles, is estimated using geometric analysis. A proportional relationship between the volume of material removed and the number of discharge pulses was developed and verified by experiments.