• 제목/요약/키워드: Wear characteristic

검색결과 280건 처리시간 0.029초

신경회로망에 의한 윤활 구동계의 작동조건 판정 (Decision of Operating Condition in the Lubricated Moving System by Neural Network)

  • 조연상;문병주;박흥식;전태옥
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제26회 추계학술대회
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    • pp.135-144
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    • 1997
  • This wear debris can be harvested from the lubricants of operating machinery and its morphology is directly related to the damage to the interacting surfaces from which the particles originated. The morphologies of the wear particles are therefore directly indica- rive of wear processes occuring in machinery and their severity. The neural network was applied to identify wear debris generated from the lubricated moving system. The four parameter(50% volumetric diameter, aspect, roundness and reflectivity) of wear debris are used as inputs to the network and learned the friction condition of five values(material 3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameter learned. The three kinds of the wear debris had a different pattern characteristic and recognized the friction condition and materials very well by neural network. We dicuss how the network determines difference in wear debris feature, and this approach can be applied to condition diagnosis of the lubricated moving system.

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인공신경망에 의한 기계구동계의 작동상태 예지 및 판정 (Forceseeability and Decision for Moving Condition of the Machine Driving System by Artificial Neural Network)

  • 박흥식;서영백;이충엽;조연상
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.92-97
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    • 1998
  • The morpholgies of the wear particles are directly indicative of wear processes occuring in machinery and their severity. The neural network was applied to identify wear debris generated from the machine driving system. The four parameters(50% volumetric diameter, aspect, roundness and reflectivity) of wear debris are used as inputs to the network and learned the friction condition of five values(material 3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameters learned. The three kinds of the wear debris had a different patter characteristic and recognized the friction condition and materials very well by artificial neural network. We discussed how the network determines differencee in wear debris feature, and this approach can be applied to foreseeability and decisio for moving condition of the Machine driving system.

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고분자/$MoS_2$ 복합재료의 마찰 및 마모특성 (Characteristics of Friction and Wear of Polymer/MoS$_2$ Composites)

  • 문탁진;윤호규
    • Tribology and Lubricants
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    • 제5권1호
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    • pp.12-20
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    • 1989
  • The friction and wear behavior of molybdenum disulfide filled polymer composites sliding against metal has been investigated using pin-on-disc machine and microscope. The observed wear rates were reduced by the addition of MoS$_2$ to nylon and this can be attributed to the homogenous transfer of MoS$_2$ to the counteddace thereby modifying sliding conditions. The friction of filled and unfilled nylon was increased with increasing sliding speed, and the catastropic wear rate was occurred at high normal load. This have been explained by thermal degradation. In the case of HDPE, however, the wear rate was not always reduced by the addition of MoS$_2$ and the influence of MoS$_2$ was mainly even the opposite. Filled and unfilled HDPE had lower values of friction and wear rate than those of nylon. Micrographs appeared that the delamination of the worn surface in nylon/MoS$_2$ composite occurred and revealed that the worn surface of HDPE presented a number of characteristic features as wear grooves, pulls, and smears and crescents.

불꽃소멸에 의한 연삭특성에 관한 연구 (A study on the characteristic of grinding by spark-out)

  • 이연종;김정두
    • 오토저널
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    • 제15권3호
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    • pp.120-125
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    • 1993
  • The surface roughness of workpiece is reduced during spark-out. The reduction of roughness is a benefit of spark-out, but spark-out lowers productivity. The characteristics of spark-out are different to those of plunge grinding to which feed is applied. This difference is due to overlapping cutting during spark-out. Effect of spark-out is in proportion to volume of grain wear. This phenomenon is due to different overlapping area. Dressing interval can be enlarged by spark-out, when volume of grain wear is large. In this study, the characteristic of spark-out was studied by spark-out obserbation in various grinding conditions. For this purpose thrust force, spark-out time and surface roughness of workpiece were experimentally investigated in various grinding conditions.

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표면 조도의 변화에 따른 마찰 및 마멸 특성 (Effect of characteristic of surface roughness on friction and wear in sliding)

  • 이상욱;서만식;구영필;조용주;박노길
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.292-299
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    • 1998
  • The effect of characteristic of surface roughness on friction and sliding wear was studied experimentally with ball-on-disk type wear tester. The test was conducted with specimens those have varying arithmetic mean value, skewness and kurtosis under the condition of different load, sliding speed and lubricant viscosity. The surface of the lower skewness in negative value or the highel kurtosis tends to have low friction for the same arithmetic mean value. There is optimum arithmetic mean value surface roughness for operating variables have load, speed, etc.

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충전제의 입자크기 및 구조에 따른 고무 배합물의 마찰 마모특성 (Effects of Particle Size and Structure of Fillers on the Friction and Wear Behavior of Filled Elastomer)

  • 강신영;류창석;홍창국;문채우
    • Elastomers and Composites
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    • 제41권3호
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    • pp.194-204
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    • 2006
  • 본 연구에서는 카본블랙 충전제의 입자크기 및 구조에 따른 고무 배합물의 마찰 마모 특성을 고찰하였다. 카본블랙의 입자크기와 구조에 따라 마모속도 및 형상이 다르게 되며, 최적 마모성능을 설계하기 위해서는 충전제의 입자크기와 구조의 마모 영향도를 사용조건에 따라 고려하여야 한다. 충전제의 입자크기와 구조에 따른 마모속도($W_R$) 영향도를 수준별로 고찰하기 위해 본 연구에서는 구조와 입자크기가 다른 10가지의 카본블랙을 선택하여 동일한 양을 천연고무와 배합하였다. 자체 제작한 칼날형 마찰 마모 시험기를 이용하여 마찰 마모 특성을 평가하였고, 카본블랙의 입자크기와 구조의 영향을 고려한 특성인자(${\psi}=\sqrt{{N_2^2}+{DBP^2}}$)와의 관계를 고찰하였다. 마모속도($W_R$)와 마찰일($W_f$)의 간에는 power-law 관계가 있었으며, 마모속도는 카본블랙의 특성인자에 역비례 관계를 보였다. 이는 카본블랙의 입자 크기가 작고 구조가 잘 발달 될수록 마모 저항특성은 향상된다는 것을 나타낸다.

Wear assessment of the WC/Co cemented carbidetricone drillbits in an open pit mine

  • Saeidi, Omid;Elyasi, Ayub;Torabi, Seyed Rahman
    • Geomechanics and Engineering
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    • 제8권4호
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    • pp.477-493
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    • 2015
  • In rock drilling, the most important characteristic to clarify is the wear of the drill bits. The reason that the rock drill bits fail with time is wear. In dry sliding contact adhesive wear deteriorates the materials in contact, quickly, and is the result of shear fracture in the momentary contact joins between the surfaces. This paper aims at presenting an overview of the assessment of WC/Co cemented carbide (CC) tricone bit in rotary drilling. To study wear of these bits, two approaches have been used in this research. Firstly, the new bits were weighted before they mounted on the drill rigs and also after completion their useful life to obtain bit weight loss percentage. The characteristics of the rock types drilled by using such this bit were measured, simultaneously. Alternatively, to measure contact wear, namely, matrix wear a micrometer has been used with a resolution of 0.02 mm at different direction on the tricone bits. Equivalent quartz content (EQC), net quartz content (QC), muscovite content (Mu), coarseness index (CI) of drill cuttings and compressive strength of rocks (UCS) were obtained along with thin sections to investigate mineralogical properties in detail. The correlation between effective parameters and bit wear were obtained as result of this study. It was observed that UCS shows no significant correlation with bit wear. By increasing CI and cutting size of rocks wear of bit increases.

수중 및 공기 중에서의 지르칼로이-4 튜브마멸 비교분석 (Comparison and Analysis of Zircaloy-4 Tube Wear in Air and Water Environment)

  • 김형규;박순종;강흥석;윤경호;송기남
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.19-26
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    • 2001
  • The wear characteristic of Zircaloy-4 tube, which is used for a cladding of light water reactor fuel rod, is investigated experimentally. The experiment is conducted with contacting the crossed tube specimens in air as well as in water at room temperature with various combination of contact normal force and sliding distance of reciprocating motion. The contour and the volume of each wear are examined to study the effect of contact condition and environment on wear. As a result, it is found that the wear volume in the water environment is larger than that in the air for all the contact (i.e., force and sliding distance) conditions. However, the wear depth is greater in air than in water if the contact normal force and the sliding distance are larger. These are explained by the ease of detachment of wear particles from the contact surface. On the other hand, workrate model is applied with the contact shear force range measured by our wear tester. Investigated is the correlation between the workrate and the wear volume increase rate of the present experiment. The parabolic curve is found to fit well for the present wear data.

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Morphological Analysis of Wear Particles using Fractal Parameters

  • Cho, Y.S.;Park, H.S.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.457-458
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    • 2002
  • The fractal dimension is the characteristics that can quantitatively define the irregularity in natural. It is useful in describing the morphology or various rubbed surface for hydraulic piston motor instead of the stylus profiling method. But fractal parameters had not constructed on the morphological characteristic or rubbed surface because of the insufficient knowledge about a conception of fractal dimension. In this study, for the purpose or applying fractal I parameters practically, we have suggested way to establish the morphological characteristic of rubbed surface with fractal parameters, and we carried out an experiment on the lubricant friction and wear by using Ball-ON-Disk type tester. Materials were the brass and the bronze which are used to slipper-pad in the hydraulic piston motor. We searched for fractal parameters or surface structure with the digital image processing, Surface fractal dimension can be determined by sum of intensity difference of surface pixel. Using the image processing and fractal parameters for rubbed surface in the friction and wear test, morphology of rubbed sur race can be effectively obtained by fractal dimensions.

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