• Title/Summary/Keyword: Wear Coefficient

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Friction-wear Characterization and Fabrication of Carbon/Carbon Composite via Mesophase Pitch (메조페이스 핏치계 탄소/탄소 복합재료의 제조 및 마찰 마모특성)

  • 박종규;이진용;하헌승;임연수;이승구
    • Journal of the Korean Ceramic Society
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    • v.35 no.9
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    • pp.974-980
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    • 1998
  • This study is concerned with the production of carbon fiber reinforced carbon(C/C) with polyaromatic mesophase pitch as matrix precursor and with the investigation of friction-wear characteristics in ambient air using a constant speed type of friction tester. The main problem in using the polyaromatic mesophase as the matrix precursor is the high viscosity which may limit the complete impregnation of the fiber preform in the vacuum. To solve these problems two dimensional carbon fiber fabrics were infiltrated with meso-phase pitch in the pitch impregnator. After the impregnation and the heat treatment process. C/C com-posites were characterized by density porosity to monitor the influence of high pressure and temperature. It showed that the bulk density was increased and the apparent porosity and the density increasing rate was reduced as repeating the impregnation the carbonization and the heat treatment. The friction-wear charac-teristics of C/C composites were investigated by measuring the average friction coefficient and the specific wear rate as functions friction speed and friction pressure using a constant speed type of friction tester. C/C composite4s showed the average friction coefficient to be reduced as increasing the friction speed and the friction pressure.

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Sliding Wear and Friction Properties of Composite Materials for Friction Bushing (Friction Bushing용 복합재료의 미끄럼 마찰마모특성에 관한 연구)

  • Lee Han-Young;Heo Dae-Hong;Kim Tae-Jun;Cho Yong-Jae;Cho Bum-Rae;Hur Man-Dae
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.1-7
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    • 2006
  • The sliding friction and wear properties of mineral fiber reinforced composite(MF) and glass fiber reinforced composites(GF) are investigated to clarify their field of use and the role of each fiber in friction material. Friction and wear test reveals that GF composite has better wear resistance even though with low friction coefficient, comparing with MF composite. Glass fiber strengthen effectively the matrix and may absorb friction energy to convert it into the fracture energy of them, as well as its lubricative role. However, mineral fiber in MF composite is too small to strengthen the matrix. Then MF composite are easily plowed and worn out by asperity on counter material. Friction coefficient of MF composite is higher friction coefficient than that of GF composite and varied widely with test.

A Study of Sliding Friction and Wear Properties for PTFE Layer coated on Steel (철강재료위 coating된 PTFE 막층의 미끄럼 마찰마모특성 연구)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.24 no.2
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    • pp.96-103
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    • 2008
  • PTFE is generally utilized as the form of composites with adding various fillers. The purpose of this paper lies on clarifying the friction and wear properties of the PTFE coating layer on steel. Especially, the effects of PTFE powder size for coating and surface roughness of the counter material on the properties are investigated. Sliding friction and wear tests are conducted at several sliding speeds by employing two types of PTFE coating layer using different powder sizes. One type of coating layer is composed of uniform fine powder, whereas the other type is made up of mixture powder of different sizes. As results, it is found that PTFE coating layer are effective to improve the wear resistance and to reduce the friction coefficient. It is clear that PTFE coating layers are abrasively removed by asperities of the counter material during sliding contact. However, PTFE coating layer with uniform fine powder shows somewhat better wear resistance than that with mixture powder of different sizes in low sliding speed region. It can be seen that the wear of the coating layer are drastically reduced because wear fragment from counter material are transferred to the coating layer. On the other hand, friction coefficient is shown not to be directly related with PTFE powder size in coating layer.

A Study on the Effects of Additives on the Friction and Wear Properties of PTFE Composite (첨가제에 의한 PTFE 복합재료의 마찰마모 특성에 관한 연구)

  • 김용직;김윤해
    • Composites Research
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    • v.13 no.4
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    • pp.11-18
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    • 2000
  • This study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polyimide composites. At the PTFE and polyimide alone mixture specimens, PTFE80%-polyimide20%, which shows the lowest mean friction coefficient and specific wear rate at 0.94m/s sliding speed. In case of the specific wear rate, copper30% specimen shows the lowest value of 2.537-5(mm3/Nm) in all specimens. It considered that the friction coefficient is affected by generating speed and quantity of wear film. In case specific wear rate, it is attributed to the fact that the surface hardness of wear film is proportioned to specific wear rate.

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Behavior on the wear and friction of sealing composite for ship machinery (선박기계용 실링 복합재료의 마모 및 마찰거동)

  • LEE, Jung-Kyu;KOH, Sung Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.53 no.2
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    • pp.204-209
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    • 2017
  • In order to use PUR/CuO Composites as the sealing materials for ships equipment, this research has been performed. PUR/CuO composites are produced by using ultrasonic waves. The increase of CuO leads to increase in the tensile strength and shore hardness. The cumulative wear volume shows a tendency to increase in proportional to sliding distance. As the CuO particles of these composites indicated, the friction coefficient was slightly increased. The major failure mechanisms were lapping layers, deformation of matrix, plowing, debonding of particles and microcracking by scanning electric microscopy photograph of the wear tested surface.

A Study on the Friction and Wear Characteristics of TiAlN+WC/C Multilayer Coating of SCM415 Steel (TiAlN+WC/C 다층코팅 SCM415강의 마찰•마모 특성에 관한 연구)

  • Jang, Jeong-Hwan;Kim, Nam-Kyung;Kim, Hae-Ji;Zang, Qi;Xu, Zhezhu;Lyu, SungKi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.2
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    • pp.40-46
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiAlN+WC/C Multilayer Coating was investigated under room temperature, normal air pressure and nothing lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, EPMA on the vapor deposited coating layers on the SCM415 steel. As the wear experimental result, the coefficient of friction decreased according to experimental load increases.

Tribological Characteristics with Purity Zirconia of Compression Ring Materials in Piston (피스톤 압축 링 재료의 지르코니아 순도에 따른 트라이볼로지 특성)

  • Oh, Seong-Mo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.91-96
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    • 2006
  • The friction and wear properties of ceramics are very important in the applications to engineering ceramic parts such as seal rings, pump parts, automobile meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of purity zirconia ceramics were investigated. Also in order to determine the effects of sliding distance, sliding speed, contact load, friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. The results show that we obtained the good properties of friction coefficient and wear resistance at the purity 99.5% of zirconia. than this of the purity 95% were great at the wear amount of worn out material.

Friction and Wear Characteristics and Reliability Estimation of Aircraft Brake System (항공기 제동장치의 마찰.마멸 특성 및 신뢰도 예측)

  • 장동관;김대은
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.127-133
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    • 2003
  • Pin-on-disk and hardness tests using mechanical components of M-20J aircraft braking system were performed to identify the friction and wear characteristics. The intention of this work was also to analyze a 5-year term maintenance record of an M-20J aircraft. used for flight training at Hankook Aviation University, and to determine the reliability of the brake system of an M-20J aircraft. The mean wear coefficients of the lining sliding against the brake disk were compared between the test and reliability estimation to obtain a predictive wear model.

A Study on the Wear and Lubricating Properties of Porous PTFE Composite (다공성 PTFE 복합소재의 마모 및 윤활 특성 연구)

  • Kim, Y.S.;Kim, H.Y.;Ju, C.S.
    • Journal of Power System Engineering
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    • v.15 no.6
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    • pp.81-85
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    • 2011
  • Because of excellent mechanical properties, such as good friction coefficient and heat resistance characteristics, PTFE parts have been widely used in the industries. However, the poor wear resistance of PTFE has been a main problem limiting wider applications. In this study, to improve the poor wear resistance of PTFE, porous PTFE composites were prepared by mixing additives(sodium bicarbonate and graphite) with PTFE powder. The friction coefficient, wear resistance and lubricating property of porous PTFE composites were measured and the results were compared with those of untreated PTFE.

CrN and TiN Coatings for the Wear Resistance of Extrusion Mold for Magnesium (마그네슘 압출용 금형의 내마모성 향상을 위한 CrN, TiN 코팅)

  • Lee, Su-Young;Kim, Sang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.44 no.6
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    • pp.233-238
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    • 2011
  • The friction and wear characteristics of CrN and TiN coatings on SKD61 which is mold material using for extrusion of AZ80 magnesium alloy were investigated. The coatings were deposited by the arc ion-plating method, and the thickness were about $3.59{\mu}m$ and $3.28{\mu}m$, respectively. Reciprocating friction wear tests were conducted by varying pin load and temperature of counter substrate at un-lubricated condition. The pin loads were 11, 15 and 19 kgf, and the substrate temperatures were room temperature and $120^{\circ}C$. CrN coating which has a lower friction coefficient and a smaller adhesive wear with AZ80 magnesium alloy showed better wear resistance than TiN coating.