• 제목/요약/키워드: Wear Amount

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Variation of Grinding Force and Wheel Life in Surface Grinding (평면연삭에서 연삭력 변화와 숫돌수명)

  • Choi, S. S.;Koo, Y.;Kwak, J. S.;Ha, M. K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1109-1112
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    • 2001
  • In the grinding process, the edge of shape is very important to evaluate the surface roughness and the precision of dimension. To keep precision of product, parameters with respect to the amount of wheel wear have to limit by grinding condition. In this paper, we measured variation of grinding force to seek the grinding characteristics by the amount of wheel wear in surface grinding. Also, we find out that how these condition give influence to wheel life.

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Measurement of the Wear Amount of WC-coated Excavator Spacer using the PTA Process to Improve Wear Resistance by Using Reflective Digital Holography (반사형 디지털 홀로그래피를 이용한 내마모성 향상을 위한 공법이 적용된 PTA 굴착기의 초경 코팅 스페이서의 마모량 측정)

  • Shin, Ju-Yeop;Lim, Hyeong-Jong;Lee, Hang-Seo;Kim, Han-Sub;Jung, Hyun-Chul;Kim, Kyeong-suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.19-28
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    • 2020
  • The spacer, which is located between the bucket and the arm of an excavator, has a role in preventing damage to the excavator arm during excavation work. When the durability of the spacer is increased, the lifetime of the arm can be extended and the processing costs can be reduced. To increase the durability of the spacer, tungsten carbide (WC) coating was applied on the surface of a spacer using the plasma transferred arc (PTA) process. The confirm the durability, a wear test using a pin-on disk type of wear testing machine was done under the given conditions and the wear amount on the surface of a tested specimen was measured using reflective digital holography. The results were compared with that of ALPHA-STEP.

A Study for the Effects of Boron Addition on Machinability and Wear Resistance of Ductile Cast Iron (구상흑연주철의 피절삭성과 내마모성에 미치는 Boron 첨가의 효과에 관한 연구)

  • Choi, Yang-Jin;Lee, Byung-Yehp;Kwon, Hyuk-Mu;Baek, Sang-Han;Park, Yong-Jin
    • Journal of Korea Foundry Society
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    • v.14 no.1
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    • pp.75-81
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    • 1994
  • It is very important to obtain high performance ductile iron by addition a small amount of alloying elements. In this study, to improve the characteristics of small piston ring casted from ductile iron melt a small amount of boron($0{\sim}0.008wt.%$) that is powerful carbide stabilizer was added in ductile iron, and inspected it`s effects on the microstructure, wear resistance, machinability and mechanical properties. The results obtained from this study are as follows. 1. As the amount of boron increased to 0.04wt.%, the machinability of ductile iron is increased, and if the amount is in excess of 0.04wt.% the machinability is decreased conversely. 2. The wear resistance of ductile iron is improved by boron addition. 3. The recommended ladle addition of boron amount ranges from 0.04wt.% to 0.06wt.% for the use of small piston ring.

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On cutting characteristics of glass fiber reinforced plastic (유리섬유강화수지의 절삭특성)

  • Choi, Soo-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.1
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    • pp.78-83
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    • 1988
  • The purpose of this study is to understand the cutting characteristics of glass-fiber rein- forced plastic (GFRP) by investigating the variation of cutting force and surface roughness, depending on the amount fo flank wear and cutting conditions. And a Taylor type tool life equation is derived using the regression analysis. The present study reveals that, 1. Taylor's eqquation can be applicable to GFRP nd the constants n (0.170-0.175) and C (53.7- 64.4) are smaller than those in cutting of steel. 2. Principal cutting force increases sharply with the increase of feed rate, but feed force and radial force are almost constant. This result is quite different from that of metal cutting. 3. Cutting forces ($F_P, \;F_Q, \;F_R$) increase with the increase of flank wear, and feed force especially increases sharply with the increase of flank wear. 4. Surface roughness changes very much along the circumference of the workpiece and the amount of flank wear has almost no effect on surface roughness.

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Wear and Implantation Tilt Measurements using X-ray and CAD (X-ray영상과 CAD를 이용한 인공고관절의 마모 및 식립각 측정법)

  • Lee, Jong Min;Lee, Yeon Soo
    • Journal of the Korean Society of Radiology
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    • v.12 no.1
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    • pp.107-114
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    • 2018
  • Long-term complications such as loosening, wear, osteolytic lesion and granulomatous reaction by foreign bodies can occur, after total hip arthroplasty. The implantation alignment effects dislocation and wear, according to its amount and direction. Wear particles in total hip arthroplasty brings about biochemical complications such as osteolysis or send wear. In this sense, it is important to regularly check wear and alignment of total hip replacement. Because the wear in followup of 10 years may remain in a small amount, like a 1 or 2 mm generally, somewhat precise measurement tool has to be established. The wear and alignment measurement softwares commercially available currently lack in project saving or reproducibility. This study suggests a reliable method for the measurement using an X-ray image and a CAD software. The proposed method can be executed only if having a CAD software under most of current general clinical radiographical environment. The proposed was revealed through tests for the method to have accuracy of 0.06 mm with precision of 0.05 mm for wear measurement, and precision of 0.27 degrees for tilt measurement.

Monitoring of Micro-Drill Wear by Using the Machine Vision System (머신비전 시스템을 이용한 마이크로드릴 마멸의 상태감시)

  • Choi Young-Jo;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.713-721
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    • 2006
  • Micro-drill wear deteriorates accuracy and productivity of the micro components. In order to improve productivity and qualify of micro components, it is required to investigate micro-drill wear exactly. In this study, a machine vision system is proposed to measure the wear of micro-drills using a precision servo stage. Calibration experiments are conducted to compensate for the machine vision system. In this paper, worn volume, area and length are defined as wear amounts. Micro-drill wear is reconstructed as the 3D topography and the quantized wear amount by using the shape from focus (SFF) method and wear parameters. Experiments have been conducted with HSS twist micro-drills and SM45C carbon steel workpieces. Validity of the proposed machine vision system is confirmed through experiments.

Effects of Tribological Characteristics on Lubricants Properties (The 2nd) (윤활유 성질이 마모특성에 미치는 영향(제2보))

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.335-340
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    • 2001
  • It was reviewed that the kinds of lubricating oil, viscosity, temperature and strength of materials affected the wear of the surface heat treatment. When lubricants is used under severe running conditions, their tribological characteristics are very important. We have studied the lubricating oil viscosity, kinds of additives and their amounts, and lubricating oil temperatures were changed. In order to study the effect of oil temperature on the wear of the surface, the temperature of the oil was changed for the same sample. It was shown from the test results that wear is not greatly affected by the amount of ZnDTP (Zinc dialkyl dithio phosphate) antiwear agent, but EP (Extreme pressure) additives are less effective against wear than ZnDTP additives. The viscosity of lubricating oil and its temperature greatly affect the wear of the surface. Combining all the wear data with those of the surface strength, it was observed that the higher the load, the lower the scratch of wear, and also in the case of the same running load, the lower the wear, the longer the life of the surface strength.

A Comparative Study on Eigen-Wear Analysis and Numerical Analysis using Algorithm for Adaptive Meshing (마모해석을 위한 고유치해석과 Adaptive Meshing 알고리듬을 이용한 수치해석 비교)

  • Jang, Ilkwang;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.36 no.5
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    • pp.262-266
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    • 2020
  • Herein, we present a numerical investigation of wear analysis of sliding systems with a constant speed subjected to Archard's wear law. For this investigation, we compared two methods: eigen-wear analysis and adaptive meshing technique. The eigen-wear analysis is advantageous to predict the evolution of contact pressure due to wear using the initial contact pressure and contact stiffness. The adaptive meshing technique in finite element analysis is employed to obtain transient wear behavior, which needs significant computational resources. From the eigen-wear analysis, we can determine the appropriate element size required for finite element analysis and the time increment required for wear evolution by a dimensionless variable above a certain value. Since the prediction of wear depends on the maximum contact pressure, the finite element model should have a reasonable representation of the maximum contact pressure. The maximum contact pressure and wear amount according to this dimensionless variable shows that the number of fine meshes in the contact area contributes more to the accuracy of the wear analysis, and the time increment is less sensitive when the number of contact nodes is significantly larger. The results derived from a two-dimensional wear model can be applied to a three-dimensional wear model.

Wear Characteristics of Dental Prosthesis (치과보철물 재료의 마멸특성)

  • Choi, Won-Sik;Kim, Won-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.110-114
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    • 2008
  • In this study, to examine the friction coefficient and wear amount of dental prosthesis, pin-on-disk type wear test were at room temperature. Vickers hardness and fracture toughness measurement of dental materials were preformed. Microscopic observations on worn surfaces of specimens were conducted by SEM. The friction coefficient of dental material was investigated according to weight and slinging velocity. dental material have investigated composed to nature teeth.

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High Speed Ball End Milling of Hardened Mold Steel (열처리 금형강의 볼엔드밀 고속가공)

  • 양진석;허영무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1418-1423
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    • 2004
  • High speed machining experiment on the heat-treated mold steel(STAVAX and CALMAX of hardness HRc 53) is carried using TiAlN coated ball endmill. Tool life and wear characteristics under the various machining parameters and cooling methods are investigated. Effect of cooling method on life and wear of the tool was compared. For most cases, tool life was not determined by the amount of wear but by th chipping on the cutting edge. It is found that tool manufacturer's cutting parameters generally agrees with the results of this experiment.

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