• Title/Summary/Keyword: Wave soldering

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계수형 데이터의 계량화를 통한 SMD Wave Soldering 공정의 최적화 사례

  • Jo, Seong-Ha;Gwon, Hyeok-Mu
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.286-289
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    • 2004
  • 본 연구는 U사의 SMD Wave Soldering 공정을 최적화하기 위해 납땜에 관련된 PCB의 여러 계수형 특성들을 종합하여 계량화한 후 분석한 사례이다. SMD Wave Soldering 공정은 PCB 불량의 80% 이상을 결정하는 중요 공정으로 SMD 작업 불량으로 인한 재작업 등 각종 문제점들을 내포하고 있다. 그러나 검사 결과 미납, 냉납, 과납, 쇼트 등의 발생 건수 형태의 계수형 데이터가 집계되어 이를 체계적으로 분석하여 공정을 개선하는데 어려움이 있어 불량 유형별로 보다 세분화된 평가표를 작성하여 먼저 데이터를 계량화한 후 이를 기초로 공정 개선을 실시하였다.

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A Study on the Implementation of Wave Soldering Process and the Solder Joint Reliability Using Sn-Cu-Ni Lead-free Solder (Sn-Cu-Ni계를 이용한 Pb-free Wave Soldering의 공정 적용 및 신뢰성에 관한 연구)

  • 유충식;정종만;김진수;김미진;이종연
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.4
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    • pp.47-52
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    • 2001
  • Pb-free wave soldering process of AC Adapter was implemented by six sigma method using Sn-Cu-Ni type solder. The solder joint appearance, microstructural change, a lift-off phenomenon and reliability were evaluated through thermal shuck test. $(Cu,Ni)_6/Sn_5$-type intermetallic compound of which thickness is about 5 $\mu\textrm{m}$ was found at solder joint between Sn-Cu-Ni solder and copper land. After applying the thermal shock test of as-soldered product up to 750 cycles, no crack was fecund at the solder joint. The newly developed product was superior to conventional one in terms of productivity and reliability.

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A study on the implementation of wave soldering process and the solder joint reliability of it using Sn-Cu-Ni lead-free solder (Sn-Cu-Ni계를 이용한 Pb-free wave Soldering의 공정 적용 및 신뢰성에 관한 연구)

  • 유충식;정종만;김진수;김미진
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2001.11a
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    • pp.89-98
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    • 2001
  • Pb-free wave soldering process of AC Adapter was implemented by six sigma method using Sn-Cu-Ni type solder. The solder joint appearance, microstructural change, a lift-off phenomenon and reliability were evaluated through thermal shock teal. $(Cu,Ni)_6Sn_5$-type intermetallic compound of which thickness is about 5 micron was found at solder joint between Sn-Cu-Ni solder and copper land. After applying the thermal shock test of as-soldered product up to 750 cycles, no crack was found at the solder joint and the newly developed product was superior to conventions; one in terms of productivity and reliability.

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Design of Rework Device using Multi-wave IR-heater (다파장 IR-heater를 이용한 재작업 장치 설계)

  • Cho, Do-Hyeoun
    • 전자공학회논문지 IE
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    • v.47 no.1
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    • pp.6-11
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    • 2010
  • This research is the result for studding about the IR Rework station which is using a multi-wave IR-heater for soldering and de-soldering on the substrate such as PCB. This IR repair and reflow system is increasing the temperature on the target area under stable temperature control following setting point melting point of solder and lead free solder using IR-heater. So this system is not giving any therrna1 damage on the target PCB and components even closed components. The soldering and de-soldering quality is evaluated through the actual test.

A Case Study on Pallet Introduction to Improve Wave Soldering Process (웨이브 솔더링 공정 개선을 위한 팔레트 도입 사례 연구)

  • Seung-Chun Na;Hwan Young Choi
    • Journal of Practical Engineering Education
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    • v.16 no.2
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    • pp.179-184
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    • 2024
  • Printed circuit boards (PCBs) are a key component widely used in the production of electronic products, and not only quantitative growth but also qualitative developments such as integration cannot be ignored. Wave soldering equipment is commonly used equipment at manufacturing sites, but it is impossible to configure a dedicated equipment environment suitable for each PCB specification during the preliminary research and prototype development stage. It is neither suitable for development within limited time line nor manufacturing various product groups because only equipment setting conditions can be changed within a given time. In this study, we introduce a case of introducing a PCB pallet to enable selection of optimal process conditions within the limited environment described above. In addition, by presenting a discriminant that can determine in advance whether production is possible with current general-purpose equipment, it is expected that problems that may arise due to limitations in the general-purpose wave soldering equipment environment can be identified and resolved in advance. Ultimately, this palette makes it possible to shorten the development period and improve productivity.

Characterization of the Sn-Ag-Cu and Sn-Cu Lead-free Solder by adding P (P의 함량에 따른 Sn-Ag-Cu 및 Sn-Cu 무연솔더의 특성평가)

  • 신영의;황성진
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.6
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    • pp.549-554
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    • 2003
  • The purpose of this paper is to investigate the solder properties by the change of P mass percentage. Tension test, wetting balance test, spread test, and analysis of intermetallic compound after isothermal aging of Sn-2.5Ag-0.7Cu-0.005P, Sn-2.5Ag-0.7Cu-0.01P, Sn-2.5Ag-0.7Cu-0.02P, Sn-0.7Cu-0.005P were performed. Adding P in the solder alloys resulted in improvement of tensile strength, reduction of intermetallic compound growth, reduction of oxidization in fusible solders under wave soldering. After comparing solder alloy containing P with tin-lead eutectic solder alloy, P contained solders alloys showed much better solder properties than eutectic solder alloy. Furthermore, this solder alloy presented remarkable properties than any other lead-free solder alloy.