• Title/Summary/Keyword: Water cooling jacket

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Thermal Analysis of IPMSM with Water Cooling Jacket for Railway Vehicles

  • Park, Chan-Bae
    • Journal of Electrical Engineering and Technology
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    • v.9 no.3
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    • pp.882-887
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    • 2014
  • In this paper, the water cooling method among the forced coolant cooling methods is considered to be applied to the 110kW-class IPMSM for railway vehicles. First, basic thermal property analysis of the IPMSM is conducted using the three-dimensional thermal equivalent network method. Then, based on the results of the basic thermal property analysis, some design requirements for the water cooling jacket are deduced and a basic design of the water cooling jacket is carried out. Finally, thermal equivalent circuit of the water cooling jacket is attached to the IPMSM's 3D thermal equivalent network and then, the basic thermal and effectiveness analysis are conducted for the case of applying the water cooling jacket to the IPMSM. In the future, the thermal variation trends inside the IPMSM by the application of the water cooling jacket is expected to be quickly and easily predicted even at the design step of the railway traction motor.

An Experimental Study on the Effects of the Cooling Jacket Design Parameters on the Performance of Thermoelectric Cooling System (열전소자 냉각 자켓의 설계인자가 열전냉각 시스템의 성능에 미치는 효과에 대한 실험적 연구)

  • Lee, J.E.;Park, S.H.;Kim, K.;Kim, D.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2079-2084
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    • 2007
  • A small-scale thermoelectric cooling system was built in an effort to enhance the performance of the refrigeration system by utilizing the water-cooled jacket which was attached on the hot side of the thermoelectric module. Considered design parameters for the water-cooled jacket included the geometry of the flow passage inside the jacket and the flow rate of cooling water. The higher flow rate of cooling water in the jacket resulted in a better performance of the refrigeration system. The introduction of geometrical complexity of the cooling water flow passage to the cooling jacket also showed significant improvement on the performance of the thermoelectric refrigeration system such as the cooling capacity and the COP of the refrigeration system.

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A Study on the Water-cooling Jacket Design of IPMSM for Railway Vehicles (철도차량용 IPMSM의 Water-cooling Jacket 설계 연구)

  • Park, Chan-Bae;Lee, Jun-Ho;Lee, Byung-Song
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.10
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    • pp.1475-1480
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    • 2013
  • In this paper, the basic design study of a water-cooling jacket, which have reported no cases for applying to railway traction motors so far, were conducted for applying to Interior Permanent Magnet Synchronous Motor (IPMSM) for railway vehicles. The basic thermal characteristics analysis of the 110kW-class IPMSM was performed by using 3-dimentional thermal equivalent network method. The necessary design requirements of the water-cooling jacket were derived by analyzing the results of the basic thermal properties. Next, the thermal characteristics analysis technique was established by using the equivalent model of the solenoid-typed pipe to be installed on the inside of the water-cooling jacket for 110kW-class IPMSM. Finally, a design model of 6kW-class water-cooling jacket was derived through the analysis of various design parameters.

A Study on the Performance of Thermoelectric Cooling System for Design Parameters of the Cooling Jacket (냉각재킷의 설계인자에 따른 열전냉각장치의 성능에 관한 연구)

  • Park, Sang-Hee;Lee, Jeong-Eun;Kim, Kyoung-Jin;Kim, Dong-Joo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.3
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    • pp.149-156
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    • 2009
  • A small-scale thermoelectric cooling system was built in an effort to enhance the performance of the refrigeration system by utilizing the water-cooled jacket which was attached to the hot side of the thermoelectric module. Considered design parameters for the water-cooled jacket were the geometry of the flow passage inside the jacket and the flow rate of cooling water. The higher flow rate of cooling water in the jacket resulted in a better performance of the refrigeration system. The increase in the number of channels for water flow passage inside the cooling jacket also showed significant improvement on the performance of the thermoelectric cooling system such as the cooling capacity and the COP of the refrigeration system.

Research of Novel Water Cooling Jacket for Explosion-proof Motor

  • Wang, Yu;He, Huiming;Bai, Baodong
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.1
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    • pp.67-71
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    • 2014
  • The well tightness of the coal mining water-cooling explosion-proof motor results in difficult heat dissipation, high hydraulic pressure is needed to increase the cooling effect. However, high hydraulic pressure may lead motor shell to deform, which makes it difficult to change the motor and maintain the motor unit. The method of adding keyhole caulk weld spots on the outer cooling water jacket was proposed to solve the problem. Based on the elasticity mechanics equations and the principle of finite element method the stresses and the deformations of the traditional and novel outer cooling water jacket were calculated separately. A hydraulic pressure experiment of the both cooling water jackets was constructed. Obviously, the stress and the deformation of the novel cooling water jacket are lower. The experimental result is consistent with the simulation results. It is effective to reduce the stress and the deformation of the cooling water jacket by adding the keyhole caulk weld spots.

Development of the Fresh Water Generator

  • Park, Jun-Seop
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.546-552
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    • 1999
  • In order to obtain the highly effective thermal energy from jacket cooling water of propulsion diesel engines. a development of the Fresh Water Generator (FWG) with a capacity of 30 ton/day was implemented. Newly developed experimental devices and data acquisition system were used to evaluate the performance of the FWG. In this study experiments were performed for various driving pressures by varying the mass flowrate of cooling seawater with or without a heat source instead of jacket cooling water.

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Thermal Analysis of Water Cooled ISG Based on a Thermal Equivalent Circuit Network

  • Kim, Kyu-Seob;Lee, Byeong-Hwa;Jung, Jae-Woo;Hong, Jung-Pyo
    • Journal of Electrical Engineering and Technology
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    • v.9 no.3
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    • pp.893-898
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    • 2014
  • Recently, the interior permanent synchronous motor (IPMSM) has been applied to an integrated starter and generator (ISG) for hybrid electric vehicles. In the design of such a motor, thermal analysis is necessary to maximize the power density because the loss is proportional to the power of a motor. Therefore, a cooling device as a heat sink is required internally. Generally, a cooling system designed with a water jacket structure is widely used for electric motors because it has advantages of simple structure and cooling effectiveness. An effective approach to analyze an electric machine with a water jacket is a thermal equivalent network. This network is composed of thermal resistance, a heat source, and thermal capacitance that consider the conduction, convection, and radiation. In particular, modeling of the cooling channel in a network is challenging owing to the flow of the coolant. In this paper, temperature prediction using a thermal equivalent network is performed in an ISG that has a water cooled system. Then, an experiment is conducted to verify the thermal equivalent network.

Performance Research of a Jacket Cooling Water System in a Diesel Electric Generation (디젤발전 자켓냉각시스템 열성능 향상 연구)

  • Lee, Jae-Keun;Moon, Jeon-Soo;Yoon, Seok-Won;Park, Pill-Yang
    • Journal of Hydrogen and New Energy
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    • v.20 no.6
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    • pp.534-539
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    • 2009
  • One of the most efficient techniques improving the heat transfer performance of a diesel electric generation is a corrosion control in jacket cooling water system. The environmental parameters most affecting corrosion are dissolved salt concentration, temperature, and pH of cooling water. No corrosion occurs in carbon steel probe at pH 11 in normal operating condition of diesel electric generation cooling water. pH control agent in this study is trisodium phosphate. pH control appears to be the most convenient way to enhance the thermal performance of a diesel electric generation.

Improvement of Gasoline Engine Performance by Modifying the Engine Cooling System (엔진 냉각계 개선을 통한 가솔린엔진의 성능 향상)

  • 류택용;신승용;이은현;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.1-10
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    • 1998
  • In this paper, we investigated the improvement of characteristics of knock, emission and fuel consumption rate by optimizing the location and size of water transfer holes in cylinder head gasket without change of engine water jacket design itself. The cooling system was modified in the direction of reducing the metal temperature in the head and increasing the metal temperature in the block. The optimization of water transfer holes in cylinder head gasket was obtained by "flow visualization test". The water transfer holes were concentrated in front side of the engine in order to reduce thermal boundary layer in the water jacket of No. 2 and No. 3 combustion changer in the cylinder head, which would have a large knock intensity, and increase thermal boundary layer in the water jacket of the cylinder block. When the modified coolant flow pattern was applied as proposed in this paper, the knock characteristic was improved. The spark timing was advanced up to 2$^{\circ}$ in low and middle speed range at a full load. In addition, HC emission at MBT was reduced by 5.2%, and the fuel consumption rate was decreased up to 1% in the driving condition of 2400 rpm and 250 KPa. However, since this coolant flow pattern mentioned in this paper might deteriorate the performance of vehicle cooling system due to the coolant flow rate reduction, a properly optimized point should be obtained. obtained.

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Numerical and Theoretical Study on the Fluid Flow in the Cooling System of a Marine Diesel Engine (선박용 디젤엔진의 냉각수 유동에 대한 수치해석적 및 이론적 연구)

  • Suh, Yong-Kweon;Heo, Seong-Gyu;Chung, Sung-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.119-130
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    • 2008
  • Diesel engine is one of the most expensive and important components in a ship. Many researchers are interested in increasing the performance of diesel engines. Design of an optimum cooling system should also contribute to the enhancement of the performance as well as the efficiency of engines. In this study, we investigated the flow pattern within the cooling system of a marine diesel engine by using numerical simulation prior to the study of the heat-transfer problem. The engine cooling system is composed of five cooling units each unit containing a water-jacket and a cylinder head. Based on the calculated data, we also conducted theoretical analysis that can predict the flow-rate delivery in each of the five units.