• 한국기계가공학회지
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• 제13권4호
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• pp.69-74
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• 2014

A waste gate valve (WGV) assembly for a gasoline turbocharger is typically manufactured by means of precision casting. In this study, however, it was newly manufactured in a more innovative way, metal injection molding (MIM) using Inconel 713C alloy, and its performance was tested in a 1.6L direct injection gasoline engine by a thermal shock durability test that lasted 300 hours, after which the results were compared to those of a precision-cast WGV assembly with regard to the engine intake boost pressure, turbine wheel speed, and transient intake pressure. It was found that the two WGV assemblies showed similar performance levels throughout the durability test.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2014년도 추계학술대회 논문집
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• pp.667-669
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• 2014

Development of 3 cylinder turbo charger engine is increasing due to engine down-sizing, cost reduction and emission regulations. However, 3 cylinder engine makes higher Exhaust manifold gas pressure(P3) pulsation than 4 cylinder engine and it generate boosting air with high pulsation. The mechanical waste-gate turbocharger just controlled by the boosting air has higher movement because of this high pulsation boosting air. This causes high vibrations to wasted gate and accelerate wear of the linkage system. So we need to understand out of the exhaust gas pressure pulsation changed by turbocharger compressor pressure(P2) Pulsation. In this study, we discuss how to prevent to abnormal movement of the turbo actuator by stabilized P2 Pulsation.

• 설비공학논문집
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• 제19권1호
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• pp.51-59
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• 2007

The waste bunker usually consists of waste entrance zone and waste pit. In this paper, the distributions of air flow, $NH_3$ concentration and $H_2S$ concentration in a waste bunker were investigated to prevent an odor generated in a waste pit from dispersing to the waste entrance zone by numerical method. Four cases were considered such that 1) the waste incinerators is operated, 2) the waste incinerators is stopped, 3) the waste incinerator is operated and the direction of a supply diffuser is $45^{\circ}$ upward, 4) the waste incinerator is stopped and the direction of a supply diffuser is $45^{\circ}$ upward. In case of 1), the fresh air from the waste entrance zone is exhausted smoothly to the main exhaust grill of the waste pit. It means that an odor dispersion to the waste entrance zone will not occur. However in case of 2), the induction of fresh air is so small and the supply air with an odor in waste pit can flow to the waste entrance zone. Therefore, an odor will be dispersed to the waste entrance zone. This paper shows the solution that the supply diffuser with the direction of $45^{\circ}$ upward is chosen. As a result in case of 3) and 4), an odor dispersion to the waste entrance zone does not occurred and on odor is exhausted smoothly to the auxiliary exhaust grill.

• 한국자동차공학회논문집
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• 제23권4호
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• pp.388-395
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• 2015

The waste gate valve (WGV) for gasoline vehicles operate in a harsh high-temperature environment. Hence, WGVs are typically made of Inconel 713C, which is a type of Ni-based superalloy. Recently, the metal injection molding (MIM) process has attracted considerable attention for parts used under high-temperature conditions. In this study, an MIM analysis for the head and other parts of the WGV is conducted using a commercial CAE program Moldflow. Further, optimal manufacturing conditions are determined by analyzing flow characteristics at various injection times and locations. Moreover, to improve the accuracy of the analysis results, we compare the actual temperature of the mold during injection processing with that observed through the analysis. As the results, metal injection patterns of analysis are well in accord with these of short shot test. And the temperature variations of analysis is also very similar with those of feedstock when metal injection molding.

• 소성∙가공
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• 제15권5호
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• pp.347-353
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• 2006

The delivery system such as sprue, runner and gate is a waste of resin in injection molding operation. In this study the reduction of runner size has been investigated using injection molding CAE softwares, Moldflow and Moldex3D, and commercial CFD Softwares, Fluent and Polyflow. To verify the computational results experiment was performed. There were three considerations in deciding optimal runner size in this study: minimum pressure at the gate that makes resin fully filled in the cavity, minimum runner size that compensates shrinkage of resin in the cavity, and frozen layer thickness formed in the runner during injection. Through the computer simulations the optimal runner size that satisfies those three considerations has been decided. Although the computational results among the softwares were slightly different, it was enough to predict the optimal runner size. The previous runner diameter was 8 mm and predicted optimal size was 5 mm. This was verified by injection molding experiment. Thus, the way of CAE application in deciding optimal runner size adapted in this study would be appropriated.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.363-366
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• 2006

The delivery system such as sprue, runner and gate is a waste of resin in injection molding operation. In this study the reduction of runner size has been investigated using injection molding CAE softwares, Moldflow and Moldex, and commercial CFD Softwares, Fluent and Polyflow. To verify the computational results experiment was performed. There were three considerations in deciding optimal runner size in this study: minimum pressure at the gate that makes resin fully filled in the cavity, minimum runner size that compensates shrinkage of resin in the cavity, and frozen layer thickness formed in the runner during injection. Through the computer simulations the optimal runner size that satisfies those three considerations has been decided. Although the computational results among the softwares were slightly different, it was enough to predict, the optimal runner size. The previous runner diameter was 8 mm and predicted optimal size was 5 mm. This was verified by injection molding experiment. Thus, the way of CAE application in deciding optimal runner size adapted in this study would be appropriated.

• 전기학회논문지
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• 제65권1호
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• pp.73-80
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• 2016

The preliminary test for the dual mode plasma torch system was carried out to explore the operation properties in advance. The dual mode plasma torch system that is able to operate in transferred, non-transferred, or dual mode is very adequate for melting the mixed wastes including nonconductive materials such as concrete, asbestos, etc. since it exploits both the high efficiency of heat transfer to the melt in transferred mode and stable operation in non-transferred mode. Also, system operation including restarting is reliable and very easy. A stationary melter with a refractory structure was designed and manufactured considering the melting behavior of slags to minimize the refractory erosion. The power supply for the dual mode plasma torch system built with high power insulated gate bipolar transistor (IGBT) modules has functions for both current control and voltage control and is sufficient to suppress the harmonics during the operation of the plasma torch. The power supply provides two different voltages for transferred operation and non-transferred. It is confirmed that the operation voltage in transferred is always higher than non-transferred. The dual mode plasma torch system was successfully developed and is under operation for a melting experiment to optimize operation data.

• 대한안전경영과학회지
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• 제19권4호
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• pp.149-155
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• 2017

This study is analyzed combustion phenomena based on the environmental energy facility incinerator. It is assumed that combustible components of waste are composed of carbon and hydrogen, and the combustion process of fuel is by setting as multi-component / multistage reaction. As the combustion chamber is burned, the high temperature environment is achieved, also the heat transfer accompanied by the turbulent flow and the generation of NOx, a pollutant, are interpreted to predict the thermal and fluid characteristics and pollution emissions of the grate incinerator. As the result of internal flow analysis, the slow flow around the ash chute and the mixing effect due to the complicated turbulence around the combustion chamber were predicted to show excellent performance. It is shown to the internal average temperature was about $1024^{\circ}C$, around the about $1000^{\circ}C$ homogeneous temperature distribution. Due to the sudden temperature decrease in the boiler, the flue gas temperature at the outlet was estimated to be about $220^{\circ}C$.

• 방사성폐기물학회지
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• 제4권2호
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• pp.161-170
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• 2006

PFC 제염기술은 원자력연구시설 핫셀 내부의 바닥이나 장치표면에 부착된 고방사능분진을 제거하기 위한 방법 중의 하나이다. 고가의 PFC 제염용액을 회수 정제후 재사용하고, 2차폐기물발생을 획기적으로 줄일 수 있는 여과장치를 개발하였다. PFC 매질 내 현탁성 방사성입자를 제거하기 위해 오염특성에 적합한 여과장치를 개발하고 입자제거 성능평가시험을 수행하였다. 개발된 PFC 여과장치는 핫셀 내부로 들어갈 수 있게 알맞은 크기와 무게로 제작되었으며 바퀴와 고리를 부착하여 이동이 용이하다. PFC 여과장치의 성능평가결과 모의입자의 농도 증가 시 flux가 감소하였고, Pre-filter($1.4{\mu}m$)와 final-filter($0.2{\mu}m$) 두개를 장착하여 여과시간에 따른 flux의 감소를 개선하였다. 개발된 PFC 여과장치는 분당 약 0.2L의 PFC 폐액을 처리 할 수 있다.

• 생태와환경
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• 제47권3호
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• pp.214-218
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• 2014

본 연구노트는 K-water가 고안하여 개발한 녹조수상 콤바인 장치에 대하여 소개하고자 하였다. 녹조제거장치는 본체와 부력재, 이송호퍼, 스크린 컨베이어, 슬러지 제거기 및 수거물질 분리대 등 총 5개 모듈로 구성되어 있다. 그리고 스컴성 녹조현상 이하일 때 녹조제거제를 전처리할 수 있는 살포기가 별도로 장착되어 있다. 전반적으로 본 장치의 모듈 시스템은 매우 간단하다. 2014년 5월부터 7월까지 낙동강 및 대청호 현장에서 테스트 운영한 결과, 1일 처리할 수 있는 수표면적은 $500,000m^2day^{-1}$에 해당하였다. 그리고 장치 적용 전후 처리효율은 90%를 상회하였고, 수처리량은 수질 상태에 따라 차이가 있지만 $500,000m^3day^{-1}$은 가능하였다. 또한 장치의 운영기간은 3월~11월(9개월) 동안으로써 기존 계획보다 연장될 수 있었다. 본 장치 및 기술을 통해 상수원과 공공수역의 녹조현상 및 사회문제로 확대된 파급 영향을 해결하는 데 기여할 수 있는 신기술로서 활용되기를 기대한다.