• Title/Summary/Keyword: Waste Copper

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Copper Recovery from Printed Circuit Boards Waste Sludge: Multi-step Current Electrolysis and Modeling

  • Nguyen, Huyen T.T.;Pham, Huy K.;Nguyen, Vu A.;Mai, Tung T.;Le, Hang T.T.;Hoang, Thuy T.B.
    • Journal of Electrochemical Science and Technology
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    • v.13 no.2
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    • pp.186-198
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    • 2022
  • Heavy metals recovery from Printed Circuit Boards industrial wastewater is crucial because of its cost effectiveness and environmental friendliness. In this study, a copper recovery route combining the sequential processes of acid leaching and LIX 984N extracting with an electrowinning technique from Printed Circuit Boards production's sludge was performed. The used residual sludge was originated from Hanoi Urban Environment One Member Limited Company (URENCO). The extracted solution from the printed circuit boards waste sludge containing a high copper concentration of 19.2 g/L and a small amount of iron (0.575 ppm) was used as electrolyte for the subsequent electrolysis process. By using a simulation model for multi-step current electrolysis, the reasonable current densities for an electrolysis time interval of 30 minutes were determined, to optimize the specific consumption energy for the copper recovery. The mathematical simulation model was built to calculate the important parameters of this process.

Controlling Particle Size of Recycled Copper Oxide Powder for Copper Thermite Welding Characteristics (동 테르밋 용접 특성 향상을 위한 폐 산화동 분말 입도 제어 연구)

  • Hansung Lee;Minsu Kim;Byungmin Ahn
    • Journal of Powder Materials
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    • v.30 no.4
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    • pp.332-338
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    • 2023
  • Thermite welding is an exceptional process that does not require additional energy supplies, resulting in welded joints that exhibit mechanical properties and conductivity equivalent to those of the parent materials. The global adoption of thermite welding is growing across various industries. However, in Korea, limited research is being conducted on the core technology of thermite welding. Currently, domestic production of thermite powder in Korea involves recycling copper oxide (CuO). Unfortunately, controlling the particle size of waste CuO poses challenges, leading to the unwanted formation of pores and cracks during thermite welding. In this study, we investigate the influence of powder particle size on thermite welding in the production of Cu-thermite powder using waste CuO. We conduct the ball milling process for 0.5-24 h using recycled CuO. The evolution of the powder shape and size is analyzed using particle size analysis and scanning electron microscopy (SEM). Furthermore, we examine the thermal reaction characteristics through differential scanning calorimetry. Additionally, the microstructures of the welded samples are observed using optical microscopy and SEM to evaluate the impact of powder particle size on weldability. Lastly, hardness measurements are performed to assess the strengths of the welded materials.

Low Temperature Pyrolysis for Valuable Resources Recovery from Waste Wire (I) (폐전선으로부터 유가자원 회수를 위한 저온열분해(I))

  • Han, Seong-Kuk;Kim, Jae-Yong
    • Applied Chemistry for Engineering
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    • v.20 no.2
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    • pp.223-226
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    • 2009
  • In this study, we investigated the recovery of copper and synthetic fuel from the waste wire by low temperature pyrolysis which can overcome problems of the recent incineration methods. Through thermal decomposition process of waste wire, we achieved the big advantage of getting usable resources as the forms of copper and fuel with a very high value. The TG/DTA and small-scale reaction experiments were carried out to determine an optimum temperature for waste wire pyrolysis. And the pyrolysis was done at 350, 450, and $550^{\circ}C$, respectively, and heating rate of the TG/DTA was $5^{\circ}C/min$ untill $700^{\circ}C$. The result shows that the optimum temperature range for dehydrochlorination of PVC was $280{\sim}350^{\circ}C$, as a lower temperature range than $400{\sim}550^{\circ}C$ of PE and PP. Practically over 95% of copper metal and synthetic fuel, which has the 8027 kcal/kg as a calorific value, were recovered from the waste wire samples.

Variations of Hydrogen Production in the Presence of Heavy Metals During Anaerobic Fermentation of Food Waste (음식물쓰레기의 혐기성 소화 시 중금속에 따른 수소생산량의 변화)

  • Lee, Pul-eip;Lee, Tae-jin
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.2
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    • pp.97-103
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    • 2017
  • In this study, variations of hydrogen production were investigated with food waste fermentation in the presence of heavy metals. Hydrogen production was 79.48 mL/g COD with fermentation of food waste. In the presence of 1 mg/L of zinc, the hydrogen production was decreased about 60%. When the copper is present, the production of hydrogen is severely inhibited, while the coexistence of copper with zinc relaxes the inhibition of copper and restores hydrogen production. Butyric acid or acetic acid was observed as the main species during hydrogen production. Klebsiella sp., Clostridium sp., and Dysgonomonas sp. were mainly appeared in the samples not containing heavy metals. However, Enterococcus sp. extremely influenced the hydrogen production activities of samples containing zinc or copper.

Leaching of copper from waste PCBs with electro-generated chlorine -Analysis of experimental factors on the leaching by the factorial design- (전해생성염소(電解生成鹽素)에 의한 폐인쇄회로기판(廢印刷回路基板)으로부터 구리 침출(浸出) -실험계획법(實驗計劃法) 적용(適用)에 의한 침출(浸出) 영향인자(影響因子)의 분석(分析)-)

  • Kim, Eun-Young;Lee, Jae-Chun;Kim, Min-Seuk;Jung, Jin-Ki;Yoo, Kyoung-Keun
    • Resources Recycling
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    • v.17 no.6
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    • pp.24-33
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    • 2008
  • The leaching of Cu from waste PCBs was investigated with electro-generated chlorine as an oxidant. The leaching experiments were carried out according to the design of experiments to analyze quantitatively the effect of parameters on copper leaching. From the analysis of variance (ANOVA) it was suggested that the effective parameters were current density, temperature, concentration of HCl, and the interaction between the concentration of HCl and temperature. Especially, the effect of current density was analyzed to contribute to the interpretation of result for copper leaching up to 95.7%. A multiple regression model obtained from the analysis of effective parameters explained 99% of leaching results. From the model equation, it was found that the effect of HCl concentration on copper leaching increased with temperature.

Recovery of Tin and Copper from Waste Solder Stripper by Oxalate Precipitation (옥살레이트 침전법에 의한 폐솔더 박리액에서 주석 및 구리의 회수)

  • Ryu, Seong-Hyung;Ahn, Jae-Woo;Ahn, Hyo-Jin;Kim, Tae-Young
    • Resources Recycling
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    • v.23 no.3
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    • pp.37-43
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    • 2014
  • A study has been made on the recovery of tin and copper from waste solder stripper by oxalate precipitation. With the increasing of the oxalic acid addition, tin was precipitated effectively and removed above 99.5% of tin when the oxalic acid, in an amount 1.0-1.5 times the stoichometric requirement, was added. But, in this case, only 2.0% of copper was precipitated and lead, iron were not precipitated. So, tin was selectively removed from the waste solution. With the increasing of the reaction temperature, the removal percentage of tin was increased and maximum value at arounf $60^{\circ}C$ and decreased with increase in the temperature any more. After filtering the precipitate and drying in oven, $SnO_2$ was obtained from the precipitate. After removal of tin in stripping solution, above 91% of copper was selectively removed by Cu-oxalate by addition of oxalic acid.

Analysis of Commercial Recycling Technology and Research Trend for Waste Cu Scrap in Korea (국내 구리 함유 폐자원의 재활용 상용화 기술 및 연구동향 분석)

  • Kang, Leeseung;An, HyeLan;Kang, Hong-Yoon;Lee, Chan Gi
    • Resources Recycling
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    • v.28 no.1
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    • pp.3-14
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    • 2019
  • Copper is used in many electronic components and construction parts due to its excellent electrical conductivity and heat transfer characteristics, and also used for pre-plating for double layer coating such as nickel, so that copper is an essential material in modern industry. Despite the expected increase of usage and importance on wiring, sensors and data equipment in the next generation industries, it is hard for securing stable copper supply and resource management resulting from the copper prices are fluctuating owing to the economic crisis in Europe, the low economic growth trend in China, and President Trump's commitment to public industrial facilities investment in U.S.. Since most of the domestic copper consumption is used by electrolytic copper cathode, we studied not only copper recycling technology which is being commercialized but also current research trend under the research stage. This study aims to examine the characteristics of each process and the areas where future recycling technology development is required.

Study on the Capillary Limitation in Copper-Water Heat Pipes with Screen Wicks

  • Park, Ki-Ho;Lee, Ki-Woo;Noh, Seung-Yong;Rhi, Seok-Ho;Yoo, Seong-Yeon
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.1
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    • pp.21-29
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    • 2004
  • This paper is to study the heat transfer performance of the copper-water heat pipe with screen wicks. Recently, the semiconductor capacity of an electronic unit becomes larger, but its size becomes much smaller. As a result, a high- performance cooling system is needed. Experimental variables are inclination angles, temperatures of cooling waters and the mesh number of screen wicks. The distilled water was used as a working fluid. Based on the experimental results, when the copper-water heat pipe of 6mm diameter is used at the top heat mode, the heat transfer performance of 100 mesh 2 layers heat pipe is better than that of 150 and 200 mesh. The thermal resistance of the two layers with the 100-mesh screen was 0.7-$0.8^{\circ}C$/W.

Separation of Heavy Metals from Electroplating Waste Water by Solvent Extraction (용매추출법에 의한 광금폐수중 중금속의 분리에 관한 연구)

  • KIM Sung Gyu;LEE Hwa Yeung;OH Jong Kee
    • Resources Recycling
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    • v.12 no.1
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    • pp.25-32
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    • 2003
  • A study on the separation of heavy metals such as iron, copper, zinc and nickel from electroplating waste water has been investigated. The results showed that the PC-88A was more effective extractant for the extraction of zinc and the efficiency of zinc was to be about 100% at pH 2.5. And copper and nickel were extracted about 100% at pH 2 and more than 90% at pH 4~5 with LIX 84, respectively. On the other hand, in the case of solvent extraction of electroplating waste water(Acid-Alkali type) containing heavy metals, the ferric ion was first extracted at pH 2∼2.5 with 20% Naphthenic acid or 10% Versatic acid-10. And then, copper and zinc were extracted at pH 2 with 3% LIX 84 and at pH 2.5∼3 with 20% PC-88A respectively, remaining nickel in the raffinate. In this manner, the heavy metals in electroplating waste water could be effectively separated with solvent extraction method.

Development of Metal Recovery Process for Municipal Incineration Bottom Ash (MIBA)

  • Kuroki, Ryota;Ohya, Hitoshi;Ishida, Kazumasa;Yamazaki, Kenichi
    • Resources Recycling
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    • v.28 no.3
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    • pp.21-25
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    • 2019
  • The utilization of incineration ash from municipal waste must be promoted to solve the social problem on the shortage of final disposal site. In this research, metals should be recovered to avoid the damage of the crushing machine during the utilization of incineration ash in cement industry. In fact, incineration bottom ash from municipal waste contains iron in 3-5%. Nonferrous metal and stainless steel in 1% is also included. The research and development on the physical recovery process was performed not only to remove the metals but also to recover high grade products. Metals were separated from incineration ash in Maruya Co. Ltd.. In fact, iron scrap recovered by magnetic separation can be selled. After that, mixed metal was separated from incineration ash using screen. In this research, mixed metal tried to divided copper, aluminum, brass and stainless steel using drum type magnetic separation, eddy current separation and high magnetic separation. As a result, recovered iron had an 80% for the grade. Aluminum was recovered by eddy current separation without copper and brass.