• 제목/요약/키워드: Washcoat catalyst layer

검색결과 8건 처리시간 0.026초

이중층 워시코트 Rh-Pd-Pt 삼원촉매의 열적 열하에 따른 반응 특성 (Characteristics of Rh- Pd- Pt Three-Way Catalysts with Double-Layer Washcoat on the Hydrothermal Aging)

  • 최병철;정종우;손건석;정명근
    • 한국자동차공학회논문집
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    • 제14권1호
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    • pp.8-16
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    • 2006
  • The research was conducted to characterize of Rh-Pd-Pt TWC with a double-layer washcoat for gasoline vehicle. The physical characteristics on surface of catalyst were inspected by BET, SEM and TEM. The characteristics of catalytic reaction were examined by the TPD/TPR and CO-pulse chemisorption. The catalyst $6Hx(0.35\times11\times3)$ showed superior conversion performance after hydrothermal aging process, which was due to small difference of the surface area between. the fresh and the aged catalyst. The CO-chemisorption and surface area were superior in the 600 cpsi catalyst than other catalysts, this catalyst also shown the higher conversion efficiency of the exhaust emissions. From the TPR test, the conversion performance of the aged catalyst was decreased by the agglomeration and sintering of the PM and metal oxides. From the TPD result, it was found that the NO chemisorption was happed on the bottom-layer washcoat with Pd, and the NO chemisorption was re-happened on the upper-layer washcoat with Pt and Rh in the desorption process.

촉매유효도 상관식에 기반한 마이크로 채널형 수증기/메탄 개질기의 효율적인 전산유체역학 해석모델 (Efficient Computational Fluid Dynamics Model for Microchannel-Type Steam/Methane Reformers with Nickel Washcoat Catalyst Layers Based on Effectiveness Factor Correlations)

  • 오윤석;정아름;남진현
    • 한국수소및신에너지학회논문집
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    • 제33권6호
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    • pp.749-760
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    • 2022
  • An efficient computational fluid dynamics model was proposed for simulating microchannel-type steam/methane reformers with thin washcoat catalyst layers. In this model, by using the effectiveness factor correlations, the overall reaction rate that occurs in the washcoat catalyst layer could be accurately estimated without performing the detailed calculation of heat transfer, mass transfer, and reforming reactions therein. The accuracy of the proposed model was validated by solving a microchannel-type reformer, once by fully considering the complex steam/methane reforming (SMR) process inside the washcoat layer and again by simplifying the SMR calculation using the effectiveness factor correlations. Finally, parametric studies were conducted to investigate the effects of operating conditions on the SMR performance.

린번 천연가스자동차용 산화촉매의 정화 및 열화특성 (Conversion and Aging Characteristics of Oxidation Catalyst for Natural Gas Vehicle with Lean-burn System)

  • 최병철;윤성식;정종우
    • 한국자동차공학회논문집
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    • 제11권2호
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    • pp.134-139
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    • 2003
  • This study was carried out to investigate the aging and conversion characteristics of oxidation catalysts for a natural gas vehicle with lean-bum system. The conversion of $CH_4$ was observed over the various composition ratio of PMs(Precious metals) and washcoating methods. On the fresh catalysts, Pd affected on the activity of $CH_4$ at low temperature more than other PMs in Pd-only and Rh/Pd/Pt catalysts. The activity at low temperature increased as a mount of Pd increases. On the aged catalysts, the $CH_4$ conversion efficiency of Pd-only catalyst with mono-layer washcoat decreased more than that of the other catalysts of $CH_4$ conversion. It was observed that the thermal durability of Rh/Pd/Pt catalysts with double-layer washcoat was better than the single washcoat catalyst.

촉매유효도 상관식에 기반한 마이크로 채널형 수증기/메탄 개질기의 간략화된 1차원 해석모델의 개발 (Development of Simplified One-dimensional Model for Microchannel Steam/Methane Reformers based on Catalyst Effectiveness Factor Correlations)

  • 오윤석;이대훈;남진현
    • 신재생에너지
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    • 제19권2호
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    • pp.1-12
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    • 2023
  • In this study, an efficient one-dimensional model was developed for predicting microchannel steam/methane reformers with thin washcoat catalyst layers with a focus on low-pressure reforming conditions suitable for distributed hydrogen production systems for fuel cell applications. The governing equations for steam/methane mixture gas flowing through the microchannel reformer were derived considering the species conservation with reforming reactions and energy conservation with external convective heat supply. The reaction rates for the developed model were simply determined through the catalyst effectiveness factor correlations instead of performing complicated calculations for the steam/methane reforming process occurring inside the washcoat catalyst layers. The accuracy of the developed was verified by comparing the results obtained herein with those obtained by the detailed computational fluid dynamics calculation for the same microchannel reformer.

REDUCTION CHARACTERISTICS OF NOx STORAGE CATALYST FOR LEAN-BURN NATURAL GAS VEHICLES

  • Lee, C.H.;Choi, B.C.
    • International Journal of Automotive Technology
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    • 제8권6호
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    • pp.667-674
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    • 2007
  • Various types of NOx storage catalysts for NGV's were designed, manufactured, and tested in this work on a model gas test bench. As in most of other studies on NOx storage catalyst, alkaline earth metal barium(Ba) was used as the NOx adsorbing substance. The barium-based experimental catalysts were designed to contain different amounts of Ba and precious metals at various ratios. Reaction tests were performed to investigate the NOx storage capacity and the NOx conversion efficiency of the experimental catalysts. From the results, it was found that when Ba loading of a catalyst was increased, the quantity of NOx stored in the catalyst increased in the high temperature range over 350. With more Ba deposition, the NOx conversion efficiency as well as its peak value increased in the high temperature range, but decreased in the low temperature range. The best of de-NOx catalyst tested in this study was catalyst B, which was loaded with 42.8 g/L of Ba in addition to Pt, Pd and Rh in the ratio of 7:7:1. In the low temperature range under $450^{\circ}C$, the NOx conversion efficiencies of the catalysts were lower when $CH_4$, instead of either $C_3H_6$ or $C_3H_8$, was used as the reductant.

린번 천연가스자동차용 NOx 흡장촉매의 열화특성 (Aging Characteristics of NOx Storage and Reduction Catalyst for Lean-bum Natural Gas Vehicles)

  • 최병철;이춘희
    • 한국자동차공학회논문집
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    • 제15권3호
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    • pp.147-152
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    • 2007
  • This study investigates the aging characteristics of NOx storage and reduction(NSR) catalyst on the emission conditions of lean burn natural gas vehicles. We designed various NSR catalysts using by the double-layer washcoat technology to increase of a surface area and a thermal durability performance of the catalysts. The experiments were conducted with 3 kinds of the NSR catalysts, which were manufactured using by a honeycomb cordierite substrate. It was found that Ba is weak in the thermal aging because it has lower melting temperature than that of precious metals (PMs). The suitable loading amount of Ba in this study should be about 42 g/L from the results of the NOx adsorption and the NOx reduction efficiency. The major reason in deactivation of the NSR catalyst is the decrease of the adsorption site owing to the agglomeration and sintering of Ba rather than PM aging by hydrothermal aging. It was confirmed by results of BET, SEM and TEM.

세라믹 하니컴 담체의 3차원 유한요소해석을 위한 등가탄성방법의 효과적인 접근 (An Effective Approach of Equivalent Elastic Method for Three-Dimensional Finite Element Analysis of Ceramic Honeycomb Substrates)

  • 백석흠;조석수
    • 대한기계학회논문집A
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    • 제35권3호
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    • pp.223-233
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    • 2011
  • 세라믹 모노리스 촉매는 두 계층으로 구성된 하니컴 구조이다. 하니컴 구조는 열유동 및 구조해석에서 연속체로 고려한다. 하니컴 구조의 등가 기계적 물성은 유한요소해석(FEA) 시험편으로부터 얻어진다. 강도 시험과 FEA는 ASTM C1674-08에서 소개된 사각 단위 셀 시험편과 시험방법에 의해 각각 달성되었다. 코제라이트 세라믹 층과 워시코트 층 사이의 접합계수는 거의 0이다. FEA 시험편은 접합계수에 기반한 모델로 만들어진다. 세라믹 모노리스 담체에서 탄성계수, 푸아송 비와 열적 물성은 FEA 시험편에 의해 결정하였다.

CNG 버스용 SCR 촉매의 세라믹과 메탈 담체에 따른 De-CH4/NOx 특성 (Characteristics on De-CH4/NOx according to Ceramic and Metal Substrates of SCR Catalysts for CNG Buses)

  • 서충길
    • 한국산학기술학회논문지
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    • 제19권1호
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    • pp.18-24
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    • 2018
  • 친환경자동차의 보급 확대를 위한 정책수립과 기술개발이 지속적으로 이루어지고 있는 실정이나 아직까지도 내연기관이 차지하는 비중은 약 95% 차지하고 있다. 화석연료를 기반으로 하는 내연기관의 엄격한 배기가스규제를 충족시키기 위해 자동차와 선박용 후처리장치의 비중이 점차로 증가하고 있다. 천연가스는 대기환경 오염물질을 거의 배출하지 않는 청정연료이며, 주로 시내버스의 연료로 사용되어져 왔다. CNG 버스의 보급률이 계속적으로 증가하고 있으며 이에 대한 엄격한 배기규제를 충족시키고 경제적인 후처리장치의 연구개발이 필요하다. 장기적인 연구로는, CNG 버스에서 배출되는 유독성가스인 $CH_4$와 NOx를 동시저감시키는 새로운 NGOC/LNT+NGOC/SCR 복합시스템을 개발하는 것이다. 이 연구는 복합시스템 후단에 장착되는 선택적인촉매환원(SCR)의 washcoat를 세라믹과 메탈 담체에 코팅하여 $de-CH_4/NOx$ 특성을 파악하는 것이다. V, Cu-SCR 촉매는 $CH_4$ 산화반응에는 영향을 미치지 않고, 이중층으로 코팅된 2, 4번 NGOC/SCR 촉매는 $400^{\circ}C$에서 $CH_4$가 산화되기 시작하여 약 $550^{\circ}C$에서는 약 20% 수준으로 $CH_4$가 저감되었다. NGOC/SCR처럼 two layer로 코팅된 2, 4번 SCR 촉매는 $350^{\circ}C$이상에서는 마이너스(-) NOx 전환률을 나타냈다. 이는 $ NH_4NO_3$(질산염)으로 흡장되어 있는 NOx가 촉매의 반응속도가 저하됨에 따라 $N_2$로 환원되지 못하고 $NO+NO_2$로 탈착되었기 때문이다. 세라믹 기반의 복합시스템은 $400^{\circ}C$에서 약 30%, $500^{\circ}C$에서 LOT50에 이르러 메탈 기반의 복합시스템보다 약 20% CH4 정화 성능이 높았고, NGOC/LNT+Cu-SCR 복합시스템 조합이 적합하다.