• Title/Summary/Keyword: Wall-Thinning

Search Result 271, Processing Time 0.025 seconds

Development of Local Failure Criteria for Well Thinning Defect by Simulated Specimen Tests (모사시편 시험을 통한 감육결함 국부손상기준 개발)

  • Kim, Jin-Weon;Kim, Do-Hyung;Park, Chi-Yong;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.31 no.3 s.258
    • /
    • pp.304-312
    • /
    • 2007
  • The objective of this study is to develop a local failure criterion for a wall thinning defect of piping components. For this purpose, a series of tensile tests was performed using several types of simulated specimens with different stress states, including smooth round bar, notched round bar (five different notch radii), and grooved plate (three different groove radii). In addition, finite element (FE) simulations were performed on the simulated specimen tests and the results were compared with the test results. From the comparisons, the equivalent stress and strain corresponding to maximum load and final failure of notched specimens were proposed as failure criteria under tensile load. The criteria were verified by employing them to the estimation of failure of grooved plate specimens that simulate the wall thinning defect. It showed that the proposed criteria accurately estimate the maximum load and final failure of grooved plate specimen tests.

Examination of Spread-Recoil Behavior of a Shear-thinning Liquid Drop on a Dry Wall (전단희석 액적의 건조 벽면 충돌 후 전개-수축 거동의 관찰)

  • An, Sang-Mo;Lee, Sang-Yong
    • Journal of ILASS-Korea
    • /
    • v.14 no.3
    • /
    • pp.131-138
    • /
    • 2009
  • In the present study, spread-recoil behavior of a drop of shear-thinning liquid (xanthan solution) on a dry wall (polished stainless-steel plate) was examined and compared with that of Newtonian liquid (glycerin solution). Nine different kinds of xanthan and glycerin solutions were tested, including three pairs of xanthan and glycerin solutions, each having the same viscosity in low shear rate region ($10^{-2}-10^0\;l/s$). The drop behavior was visualized and recorded using a CCD camera. The maximum diameter and the spreading velocity of the xanthan drops turned out to be significantly larger and the time to reach their final shape was much shorter compared to the cases with the glycerin solutions, due to the smaller viscous dissipation resulted from lower viscosity in the higher shear rate region (>$10^0\;l/s$). As a result, the maximum diameters were measured to be larger than the predicted values based on the model proposed for Newtonian liquids, and the deviation was more pronounced with the solution with the larger viscosity variation. Consequently, viscosity variation with the shear rate was found to be a dominant factor governing the spread-recoil behavior of shear-thinning drops.

  • PDF

MICROMORPHOLOGICAL ASPECTS OF HARDWOODS DETERIORATED IN THE SEA-WATER FROM WRECKED SHIP'S TIMER (수침목재의 재질분석에 관한 연구-미시형태적 변화를 중심으로)

  • KIM, Yoon-Soo;CHOI, Kwang-Nam
    • 보존과학연구
    • /
    • s.7
    • /
    • pp.246-264
    • /
    • 1986
  • Micoromorphological alterations of sea-waterlogged woods by marinemicro-oragnisms were investigated by the light and scanning electron microscopy as a part of serial investigations on the shipwrecked materials which were excavated at the sea shore of Wando-Kun, southern coast of Korea in 1984.Deterioration of sea-waterlogged wood by marine microorganisms were varied with the wood species. The degree of deterioration even in the same wood specieswas different according to the part where it was in mud of sea-water. However, the resistance of Torreya nucifera over the marine organisms was marked. Deterioration in cell wall may be classified into three types; thinning of cell wall, separation of secondary wall from compound middle lamella and tunneling of cell wall. Thinning and separation were frequently observed, while the tunneling was rare. Among the wood cell elements of hardwoods, vessel wall was the least deteriorated. The difference degree of degradation of cell wall constituents and the accumulation of inorganic substances in cell lumen indicate that some factors to be considered for the conservation treatment were discussed. The kinds of marine microorganisms invading and/or inhabiting in wrecked wooden ship were also discussed.

  • PDF

The Thinning Phenomena of the Wall Thickness during $360^{\circ}$ Cold Bending of Ti-6Al-4V Large-Diameter Seamless Tube (대 직경 이음매 없는 Ti-6Al-4V 합금 튜브의 $360^{\circ}$ 냉간 굽힘 시 벽두께 감소현상)

  • 허선무;박종승
    • Journal of the Korea Institute of Military Science and Technology
    • /
    • v.3 no.1
    • /
    • pp.231-236
    • /
    • 2000
  • The wall thickness of the Ti-6Al-4V Large-Diameter Seamless Tube, which is supposed to be a very important parameter in a system design, was measured during $360^{\circ}$ cold bending processes. The factors or processes affecting the wall thickness include 1) primary bending, 2)secondary or finishing step of the $360^{\circ}$ bending, 3)cleaning processes in CERO TRUTM(CT)process. But thinning effects of the wall thickness during the cleaning processes are negligible compared to those during the formers. The variations in the percentages of the change in wall thickness were found to be from -14% to +16%.

  • PDF

Efficient elastic stress analysis method for piping system with wall-thinning and reinforcement

  • Kim, Ji-Su;Jang, Je-Hoon;Kim, Yun-Jae
    • Nuclear Engineering and Technology
    • /
    • v.54 no.2
    • /
    • pp.732-740
    • /
    • 2022
  • A piping system stress analysis need to be re-performed for structural integrity assessment after reinforcement of a pipe with significant wall thinning. For efficient stress analysis, a one-dimensional beam element for the wall-thinned pipe with reinforcement needs to be developed. To develop the beam element, this work presents analytical equations for elastic stiffness of the wall-thinned pipe with reinforcement are analytically derived for axial tension, bending and torsion. Comparison with finite element (FE) analysis results using detailed three-dimensional solid models for wall-thinned pipe with reinforcement shows good agreement. Implementation of the proposed solutions into commercial FE programs is explained.

Defect Depth Measurement of Straight Pipe Specimen Using Shearography (전단간섭계를 이용한 직관시험편의 결함 깊이 측정)

  • Chang, Ho-Seob;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.32 no.2
    • /
    • pp.170-176
    • /
    • 2012
  • In the nuclear industry, wall thinning defect of straight pipe occur the enormous loss in life evaluation and safety evaluation. To use non-destructive technique, we measure deformation, vibration, defect evaluation. But, this techniques are a weak that is the measurement of the wide area is difficult and the time is caught long. In the secondary side of nuclear power plants mostly used steel pipe, artificiality wall thinning defect make in the side and different thickness make to the each other, wall thinning defect part of deformation measure by using shearography. In addition, optical measurement through deformation, vibration, defect evaluation evaluate pipe and thickness defects of pressure vessel is to evaluate quantitatively. By shearography interferometry to measure the pipe's internal wall thinning defect and the variation of pressure use the proposed technique, the quantitative defect is to evaluate the thickness of the surplus. The amount of deformation use thickness of surplus prediction of the actual thickness defect and approximately 7 percent error by ensure reliability. According to pressure the amount of deformation and the thickness of the surplus through DB construction, nuclear power plant pipe use wall thinning part soundness evaluation. In this study, pressure vessel of thickness defect measure proposed nuclear pipe of wall thinning defect prediction and integrity assessment technology development. As a basic research defected theory and experiment, pressure vessel of advanced stability and soundness and maintainability is expected to contribute foundation establishment.

Integrity Evaluation of Thinned Elbow Based on TES Plastic Load (TES 소성하중 기준의 감육엘보 기기건전성 평가)

  • Lee, Sung-Ho;Park, Chi-Yong;Lee, Jeong-Keun;Park, Jai-Hak
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.281-286
    • /
    • 2008
  • Wall thinning defect due to flow accelerated corrosion is one of major aging phenomena in most power plant industries, and it results in reducing load carrying capacity of the piping systems. A failure testing system was set up for real scale elbows containing various simulated wall thinning defects, and monotonic in-plane bending tests were performed under internal pressure to find out the failure behavior of thinned elbows. Various finite element models were generated and analysed to figure out and simulate the behavior for other thinning shapes and loading conditions. This paper presents the decreasing trends of load carrying capacity according to the thinning dimensions which were revealed from the investigation of finite element analysis results. A mechanical integrity evaluation model for thinned elbows was proposed, also. This model can be used to calculate the TES plastic load of thinned elbows for general internal pressure, thinning location, and in-plane bending direction.

  • PDF

Failure Investigation of Fire-Side Water-Wall Tube Boiler

  • Fatah, M.C.;Agustiadi, D.;Pramono, A.W.
    • Corrosion Science and Technology
    • /
    • v.20 no.5
    • /
    • pp.242-248
    • /
    • 2021
  • Unforeseen failures of boilers in power plants may affect the continuation of electricity generation. Main failures in boilers are influenced by the tube material, tube position, boiler service temperature and pressure, and chemical composition of the feed water and coal. This investigation was intended to find answers on the causes and mechanism of failure of the fire-side boiler water-wall tubes, due to perforation and corrosion. The tube conformed to the material requirements in terms of its chemical composition and hardness. Microscopic examination showed ferrite and pearlite indicating no changes in its microstructure due to the temperature variation. SEM test showed a single layer and homogenous film density particularly on the area far from perforation. However, layers of corrosion product were formed on the nearby perforation area. EDX showed that there were Na, Ca, S, and O elements on the failed surface. XRD indicated the presence of Fe2O3 oxide. The failure mechanism was identified as a result of significant localized wall thinning of the boiler water wall-tube due to oxidation.

Estimation of Collapse Moment for Wall Thinned Elbows Using Fuzzy Neural Networks

  • Na, Man-Gyun;Kim, Jin-Weon;Shin, Sun-Ho;Kim, Koung-Suk;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.24 no.4
    • /
    • pp.362-370
    • /
    • 2004
  • In this work, the collapse moment due to wall-thinning defects is estimated by using fuzzy neural networks. The developed fuzzy neural networks have been applied to the numerical data obtained from the finite element analysis. Principal component analysis is used to preprocess the input signals into the fuzzy neural network to reduce the sensitivity to the input change and the fuzzy neural networks are trained by using the data set prepared for training (training data) and verified by using another data set different (independent) from the training data. Also, two fuzzy neural networks are trained for two data sets divided into the two classes of extrados and intrados defects, which is because they have different characteristics. The relative 2-sigma errors of the estimated collapse moment are 3.07% for the training data and 4.12% for the test data. It is known from this result that the fuzzy neural networks are sufficiently accurate to be used in the wall-thinning monitoring of elbows.

Assessment of flow-accelerated corrosion-induced wall thinning in SA106 pipes with elbow sections

  • Seongin Moon;Jong Yeon Lee;Kyung-Mo Kim;Soon-Woo Han;Gyeong-Geun Lee;Wan-Young Maeng;Sebeom Oh;Dong-Jin Kim
    • Nuclear Engineering and Technology
    • /
    • v.56 no.4
    • /
    • pp.1244-1249
    • /
    • 2024
  • A combination of flow-accelerated corrosion (FAC) tests and corresponding computational fluid dynamics (CFD) tests were performed to determine the hydrodynamic parameters that could help predict the highly susceptible location to FAC in the elbow section. The accelerated FAC tests were performed on a specimen containing elbow sections fabricated using commercial 2-inch carbon steel pipe. The tests were conducted at flow rates of 9 m/s under the following conditions: water temperature of 150 ℃, dissolved oxygen <5 ppb, and pH 7. Thickness reduction of the specimen pipe due to FAC was measured using ultrasonic testing. CFD was conducted on the FAC test specimen, and the turbulence intensity, and shear stress were analyzed. Notably, the location of the maximum hydrodynamic parameters, that is, the wall shear stress and turbulent intensity, is also the same location with maximum FAC rate. Therefore, the shear stress and turbulence intensity can be used as hydrodynamic parameters that help predict the FAC-induced wall-thinning rate. The results provide a method to identify locations susceptible to FAC and can be useful for determining inspection priority in piping systems.