• Title/Summary/Keyword: W-beam

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Hot Stamping Simulations and Experiments for CTBA Tubular Beams (CTBA Tubular Beam의 열간 성형해석 및 실험)

  • Suh, C.H.;Kim, W.S.;Sung, J.H.;Park, J.K.;Kim, Y.S.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.24 no.1
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    • pp.13-19
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    • 2015
  • For an accurate analysis of hot stamping, a coupled simulation with different aspects of the process(i.e. mechanical, thermal, and phase transformation) is needed. However, coupled simulations are time consuming and costly. Therefore, the current study proposes a simplified method focused on the forming for the hot stamping simulation of a coupled torsion beam axle (CTBA) tubular beam. In this simplified method, non-isothermal conditions were assumed and only conduction was considered, since it represents the majority of the heat transfer during hot stamping. In addition, temperature and strain rate effects were also included. Moreover, an isothermal simulation was conducted and compared with a non-isothermal simulation. Finally, the simulations were verified by experiments. In conclusion, the proposed method is shown to be effective for the development of tube-type parts, and it effectively predicts the deformation of the tubular beam during hot stamping.

Measurement of Vibration of Rotating Disk Cam Using He-Ne Laser and Photodiode (광소자와 헬륨-네온 레이저를 이용한 디스크 캠의 진동 측정)

  • Yoo, W.J.;Lee, G.S.;Kim, J.D.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.69-77
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    • 1995
  • This laser measurement system has been developed using He-Ne laser and photodiode. The laser beam intensity transmitted on a photodiode was disturbed by eccentrically rotating disk cam with various speeds. The photodiode and an amplifier were used to change the detected beam intensity into voltage. The digitized data through the developed system were recorded on a micro-computer by using a signal analysis program. Its reliability was ascertained by using FFT analyzer. The vibration of rotating disk cam can be analyzed by measureing the intensity change of laser beam which the results by FFT analyzer were similar to. The amplifier was devised to be able to modulate the fluctuations of laser beam. The voltage could be linearly recorded with the change of the laser beam intensity.

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Characterization of a Neutron Beam Following Reconfiguration of the Neutron Radiography Reactor (NRAD) Core and Addition of New Fuel Elements

  • Craft, Aaron E.;Hilton, Bruce A.;Papaioannou, Glen C.
    • Nuclear Engineering and Technology
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    • v.48 no.1
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    • pp.200-210
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    • 2016
  • The neutron radiography reactor (NRAD) is a 250 kW Mark-II Training, Research, Isotopes, General Atomics (TRIGA) reactor at Idaho National Laboratory, Idaho Falls, ID, USA. The East Radiography Station (ERS) is one of two neutron beams at the NRAD used for neutron radiography, which sits beneath a large hot cell and is primarily used for neutron radiography of highly radioactive objects. Additional fuel elements were added to the NRAD core in 2013 to increase the excess reactivity of the reactor, and may have changed some characteristics of the neutron beamline. This report discusses characterization of the neutron beamline following the addition of fuel to the NRAD. This work includes determination of the facility category according to the American Society for Testing and Materials (ASTM) standards, and also uses an array of gold foils to determine the neutron beam flux and evaluate the neutron beam profile. The NRAD ERS neutron beam is a Category I neutron radiography facility, the highest possible quality level according to the ASTM. Gold foil activation experiments show that the average neutron flux with length-to-diameter ratio (L/D) = 125 is $5.96{\times}10^6n/cm^2/s$ with a $2{\sigma}$ standard error of $2.90{\times}10^5n/cm^2/s$. The neutron beam profile can be considered flat for qualitative neutron radiographic evaluation purposes. However, the neutron beam profile should be taken into account for quantitative evaluation.

Operation characteristics of a diode side-pumped, high power Nd:YAG laser (다이오드 측면여기 고출력 Nd:YAG 레이저의 발진특성)

  • 문희종;이성만;김현수;고도경;차병헌;이종훈
    • Korean Journal of Optics and Photonics
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    • v.11 no.6
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    • pp.434-440
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    • 2000
  • We fabricated a high power Nd:YAG laser pumped by a 1 kW diode laser with a Lambertian-type diffusive reflector. Maximum cw power of 500 W with a slope efficiency of 49%, which corresponds to an optical efficiency of 46.7%, was obtained from a short linear resonator when a 5 mm rod was used. The efficiencies decreased when a 6 mm rod was used, due to the poor quality of the absorption distribution in the rod. The measured beam quality factor of 70, which is slightly smaller than the value calculated from the measured thermal focal lengths, shows that the absorption distribution in the rod is fairly uniform. iform.

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Measurements of optical nonlinear refractive index through the Z-scan method with circular symmetric beam (원형대칭 빛살 Z-스캔 방법에 의한 광학적 비선형 굴절율 측정)

  • Kim, Gi-Hun;Im, Yong-Sik;Park, Jong-Dae;Kim, Chil-Min;Jo, Chang-Ho
    • The Journal of Natural Sciences
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    • v.7
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    • pp.11-17
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    • 1995
  • The optical nonlinear refractive index of $Bil_3$ semiconductor microcluster colloid has been measured by the Z-scan method with circular symmetric beam. The value of nonlinear refractive index was -1.53 x $10^12($cm^2/W) at $0.532\mum$and the nonlinearities were mainly due to thermal effect induced by 20 ns laser pulse. And the absorption coefficient was measured to be -$10^8$(cm/W)

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Generation of Tilt in the nematic liquid crystal using a-C:H Thin Films Deposited Using PECVD Method (PECVD 장치를 사용하여 증착된 a-C:H 박막을 이용한 네마틱 액정의 틸트 발생)

  • Park, Chang-Joon;Hwang, Jeoung-Yeon;Seo, Dae-Shik;Ahn, Han-Jin;Kim, Kyeong-Chan;Baik, Hong-Koo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.469-472
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    • 2003
  • The nematic liquid crystal (NLC) aligning capabilities using a-C:H thin film deposited at the three kinds of rf bias condition were investigated. A high pretilt angle of about $11^{\circ}$ by the ion beam alignment method was observed on the a-C:H thin film (polymer-like carbon) deposited at 1W rf bias condition, and the low pretilt angle of the NLC was observed on the a-C:H thin film(diamond-like carbon) deposited at rf 30W and 60W bias condition. Consequently, the high NLC pretilt angle and the good aligning capabilities of LC alignment by the IB alignment method on the a-C:H thin film deposited at 1W rf bisa condition can be achieved.

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Study on the Performance of Laser Welded joint of Aluminum alloys for Car Body

  • Kutsuna, Muneharu;Kitamura, Shuhei;Shibata, Kimihiro;Salamoto, Hiroki;Tsushima, Kenji
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.620-625
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    • 2002
  • Considering the fuel consumption of car, a light structure of aluminum alloys is desired for car body nowadays. However, fusion welding of aluminum alloys has some problems of reduction of joint efficiency, porosity formation and hot cracking. ill the present work, investigation to improve the joint performance of laser welded joint has been carried out by addition of Cu, Ni, and Zr to A6N01 alloy welds. Aluminum alloy plate of 2.0mm in thickness with filler metal bar was welded by twin beam Nd:YAG laser facility (total power:5kW). The filler metals were prepared by changing the chemical compositions for adding the elements into the weld metal. Thirteen filler metal bars were prepared and pre-placed into the base metal before welding. Ar gas shielding with a flow rate of 10 l/min was used. The defocusing distance is kept at 0 mm. At travel speeds of 3 to 9 m/min and at laser power of 5kW (front beam 2kW rear beam 3kW), full penetration welds were obtained, whereas at travel speeds of 12 to 18 m/min and same power, partial penetration was observed. The joint efficiency of laser-welded joint was improved by the addition of Cu, Ni, and Zr due to the solid solution hardening, grain refining and precipitation hardening. The type of hardening has been further considered by metallurgical examination.

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Study on the Performance of Laser Welded Joint of Aluminum Alloys for Car Body

  • Kutsuna, M.;Kitamura, S.;Shibata, K.;Sakamoto, H.;Tsushima, K.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.26-31
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    • 2002
  • Considering the fuel consumption of car, a light structure of aluminum alloys is desired fer car body nowadays. However, fusion welding of aluminum alloys has some problems of reduction of joint efficiency, porosity formation and hot cracking. In the present work, investigation to improve the joint performance of laser welded joint has been carried out by addition of Cu, Ni, and Zr to A6NO 1 alloy welds. Aluminum alloy plate of 2.Omm in thickness with filler metal bar was welded by twin beam Nd: YAG laser facility (total power: 5kW). The filler metals were prepared by changing the chemical compositions for adding the elements into the weld metal. Thirteen filler metal bars were prepared and pre-placed into the base metal before welding. Ar gas shielding with a flow rate of 10 1/min was used. The defocusing distance is kept at 0 mm. At travel speeds off 3 to 9 and at laser power of 5kW (front beam 2kW rear beam 3kW), full penetration welds were obtained, whereas at travel speeds of 12 to 18 m/min and same power, partial penetration was observed. The joint efficiency of laser-welded joint was improved by the addition of Cu, Ni, and Zr due to the solid solution hardening, grain refining and precipitation hardening. The type of hardening has been further considered by metallurgical examination.

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Study of the Variation of Optical Amplification Characteristics with Incident Beam Size and Temperature of a Cesium-vapor-based Optical Amplifier (세슘 원자 증기 기반 광 증폭기의 온도와 빔 크기에 따른 광 증폭 특성 연구)

  • Ryu, Siheon;Jeong, Yujae;Yeom, Dong-Il
    • Korean Journal of Optics and Photonics
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    • v.32 no.6
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    • pp.306-313
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    • 2021
  • We study the amplification properties of an optical amplifier based on a cesium-vapor cell. An optical amplification system including cesium vapor mixed with a buffer gas is built, and its amplification feature is investigated as a function of the size of the incident beam and the temperature of the cesium-vapor cell. We observe that the optical amplification properties, such as amplification factor and extraction efficiency, change significantly depending on the temperature and beam diameter of the pump and seed light. A maximum extraction efficiency of 56% is obtained when the temperature of the cesium cell is 90 ℃, with a 200-㎛ diameter of the pump (500 mW) and seed light (10 mW). The numerical simulation of the amplification properties agrees reasonably with the results obtained from the experiment.