• Title/Summary/Keyword: Vulcanization

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Low Temperature Vulcanization of Chlorosulfonated Polyethylene (Chlorosulfonated Polyethylene의 저온가황반응(低溫加黃反應))

  • Park, Keun-Sik;Park, Sung-Ha;Choi, Sei-Young
    • Elastomers and Composites
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    • v.27 no.4
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    • pp.255-261
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    • 1992
  • Chlorosulfonated polyethylene(CSM) was moisture-cure after treating them with silane coupling agents such as ${\gamma}-mercapto$ propyl trimethoxy silane, ${\gamma}-glycidoxy$ propyl triethoxy silane and methyl triethoxy silane, 3-(trimethoxy silyl) propyl methacrylate and 3-thiocyanopropyl triethoxy silane. The cure reaction is composed two steps. The first is the reaction between chlorosulfonyl groups of CSM and silane coupling agents. The second is the formation of cross-links which are siloxane linkage. The linkage is formed by the condensation of silanol groups which are produced by the hydrolysis of alkoxysilyl groups. CSM was mixed with MPS etc., and dilaurate dilaurate as catalyst on two open mill and the compounds were lured in hot water at $70^{\circ}C$ Physical properties of moisture-cured CSM was measured. CSM was effectively moisture-cured and r-mercapto propyl trimethoxy silane and r-glycidoxy propyl trimethoxy silane were capable of the vulcanizing agents.

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A study on the vulcaniz러on characteristic of combined antioxidants in NR and SBR compounds (NR 및 SBR의 노화방지제(老化防止劑) 병용효과(倂用效果)에 의(依)한 가황특성(加黃特性) 연구(硏究))

  • Choi, Jae-Woon;Lee, Ki-Jong
    • Elastomers and Composites
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    • v.17 no.2
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    • pp.77-90
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    • 1982
  • The purpose of this study is to get comparative results on the combined antioxidant systems comprised of MHPPD with IPPD, MHPPD with PBN and MHIPPD with MB when they are individually added to NR and SBR compound. Vulcanization characterstics and physical properties of the combined antioxidants have been studied by means of the Mooney viscometer, the Monsanto disc rheometer and so on. According to the test results, MHPPD with IPPD system has shown faster cure rate, better optimum cure time and shorter scorch time than other systems. The vulcanizate comprised of the MHPPD with IPPD antioxidant system has taken advantage of heat resistance, fluid resistance and antiozone resistance.

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The Design Criteria of Elastomeric Bearing for Highway Bridges (교량용 탄성받침의 설계압축응력에 대한 고찰)

  • 전규식
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1998.10a
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    • pp.136-143
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    • 1998
  • Elastomeric bearing is used as one of the most useful way for isolation structures, because the horizontal stiffness is much lower than the vertical stiffness. The quality of Elastomeric bearing depends on the vulcanization procedure to manufacture, which produces the elasticity of the rubber from the compound of rubber and sulphur. The durability of Elastomeric bearing is affected by the deterioration due to ozone and ultra-violet attack. but the durability during the design life of bridges can be assured by the sufficient size of the bearing in spite of the deterioration in surface. In the design criteria of Elastomeric bearing, the stability of the bearings is evaluated by shear strain due to compression, lateral displacement, and rotation. The question how soft rubber can sustain heavy structure is now able to be solved by Ultimate capacity test of Laminated elastomeric Bearings, which results 1,200kg/$\textrm{cm}^2$ of the max. compressive stress and this shows what a sufficient safety factor Elastomeric bearing has!

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Failure Analysis of the Masking Tape for Airconditioner (에어컨 전선 마감 Tape 변색 및 냄새에 관한 고장분석 사례)

  • Seo, Sung-Mi;Choi, Dong-Jun;Park, Sang-Dunk
    • Journal of Applied Reliability
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    • v.5 no.4
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    • pp.405-412
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    • 2005
  • In this paper, we verified the failure mechanism of the discolored masking tape wrapped around the wire and studied an improved case study as well. Masking tapes are poly(Vinylchloride-co-Methyl methacrylate) (PVC) and the wire connecting with indoor/outdoor components of the air conditioner is chloroprene(CR). The masking tape under. the ultraviolet ray was accelerated to discolor fivefold. The results determined reveal the discoloration of masking tapes as an elution of the additives, dephenyl Amine series antioxidants, in the connecting wire. When changed dephenyl Amine series to phenol series, we found that the degree of discoloration was dramatically decreased. Due to stink of Thiourea and Thiuram monosulfide, as accelerators in CR wire, we controlled the vulcanization temperature and time without using these accelerators and could get the wire not to smell bad with the equal mechanical properties.

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Bifunctional Silane (TESPD) Effects on Silica Containing Elastomer Compound Part II: Styrene-co-Butadiene Rubber (SBR) (양기능성실란(TESPD)이 실리카 함유 복합 소재에 미치는 영향 Part II: Styrene-co-Butadiene Rubber (SBR))

  • Jeon, Duk-Kyu;Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.44 no.3
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    • pp.252-259
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    • 2009
  • Bifunctional silane (TESPD) is added into silica filled SBR compound and its effects with respect to the vulcanization properties, the processability, and the physical properties are investigated. The addition of the TESPD into silica filled SBR compound increases the degree of crosslinking by formation of a strong 3-dimensional network structure with silica surface via coupling reaction, which results in an improved mechanical property. It also improves the processabilities compared to the Control compound.

Cure Characteristics, Mechanical Property and Ozone Resistance of Natural Rubber/Bromo Isobutylene Isoprene Rubber Blend

  • Choi, Im Cheol;Lee, Won-Ki;Park, Chan Young
    • Elastomers and Composites
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    • v.53 no.3
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    • pp.168-174
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    • 2018
  • Natural rubber (NR) and bromo-isobutylene-isoprene rubber (BIIR) were compounded with other formulation chemicals through polymer blending via a mechanical mixing method. After rubber vulcanization by hot-press compression molding, the cure characteristics, mechanical properties, and ozone resistance of the NR/BIIR blends were measured. As the BIIR content increased, the maximum torque of the blends decreased, while the optimum cure time and scorch time tended to increase. Furthermore, the hardness of the blends increased with increasing BIIR content, reaching the maximum value at 75 wt% BIIR, and decreased with a further increase in the BIIR loading. The tensile strength and elongation at break decreased with an increase in the BIIR content, reaching the minimum value at 75 wt% BIIR, and increased with a further increase in the BIIR content. In the ozone resistance test, cracks were not generated when the BIIR content was more than 75 wt%.

A Study on the Manufacturing and Physical Properties of Conducting Rubber(I) - Magnetite System Conducting Rubber - (도전성(導電性)고무의 제조(製造) 및 물성(物性)에 관(關)한 연구(硏究)(I) -Magnetite 혼합계(混合系) 도전성(導電性)고무-)

  • Lee, Young-Man;Yun, Ju-Ho;Choi, Sei-Young
    • Elastomers and Composites
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    • v.30 no.1
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    • pp.9-19
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    • 1995
  • To make filler loaded conducting rubber which has the excellent electronical and physical properties, CR and NBR were mixed with magnetite$(Fe_3O_4)$. From the result of the study, vulcanization characteristics shows the upgrading curve as increase in filler concentration and CR has more torque than NBR. When elongation be higher, modulus comes to decreases. Tear strength gradually decrease after showing of the maximum point when is in the 100phr in all. Resilience is not good to cause the increase in filler concentration. In the electrical properties, conductivity becomes smaller when filler concentration is increased. The increase of voltage makes an conductivity grown, but the changed rate is weak. The influence of temperature hardly changes on increasing temperature. The morphology and the distribution for a conductivity filler through SEM were better, the more filler concentration increase, the shorter the particle interval is.

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Novel Smart Polymeric Composites for Thermistors and Electromagnetic Wave Shielding Effectiveness from TiC Loaded Styrene-Butadiene Rubber

  • Sung, Yong-Kiel;Farid EI-Tantawy
    • Macromolecular Research
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    • v.10 no.6
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    • pp.345-358
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    • 2002
  • The electrical conductivity during vulcanization process was measured as a function of time for the system of TiC loaded styrene-butadiene rubber (SBR) composites. The phenomenon of negative and positive temperature coefficients of conductivity and its conduction mechanism were also studied for the SBR polymeric composites. The current-voltage characteristics of the polymeric composites were non-linear in high voltage and showed a switching effect. The effects of temperature on the thermal conductivity and effective dielectric constant were measured. The measured parameters were found to be dependent on TiC concentration. The electromagnetic wave shielding (EMS) of the SBR-TiC polymeric composite was also examined. The SBR filled with TiC could be expected to be promising novel smart polymeric composites for self-electrical heating, temperature sensor, time delay switching, and electro-magnetic wave shielding effectiveness.

Cure Characteristics and Mechanical Properties of Ternary Accelerator System in NR/BR Compounds (NR/BR Compounds의 가황촉진제 병용에 의한 가황 특성 및 기계적 물성 연구)

  • Kim, Il-Jin;Kim, Wook-Soo;Lee, Dong-Hyun;Bae, Jong-Woo;Byon, Young-Hoo;Kim, Wonho
    • Korean Chemical Engineering Research
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    • v.47 no.4
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    • pp.403-409
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    • 2009
  • In the 1840s, Goodyear found out sulfur cure system, but cure time was too slow. So producing of rubber product takes a long time. In 1904, Oenslager et al. found that aniline is accelerated sulfur cure system. Recently, many rubber industries needed high yield and good quality. So, many researchers have studied a rubber system with fast vulcanization time and good mechanical properties. In this study, cure characteristics and mechanical properties of NR/BR compounds by accelerator with MBTS(2,2' Dithiobisbenzothiazole), TMTM(Tetramethylthiuram Monosulfide), ZDMC (Zinc dimethyldithiocarbamate), CBS(N-Cyclohexyl benzothiazolyl-2-sulfenamide), DPG(Diphenylguanidine) were evaluated. The results of the study indicate that cure charateristics($t_{90}$: 235 sec, $T_{max}$: 5.77 Nm) and mechanical properties (100, 300% modulus : 2,180, 5.656 Mpa and tear strength: 59.58 kgf/cm) of NR/BR compounds shows efficient acceleration with MBTS 1.5 phr, TMTM 0.5 phr, DPG 0.15phr. This is due to the synergistic activity of ternary accelerator system in rubber vulcanization.

A Study on the Characteristics of IR/CR Rubber Blends by Surface Treatment with Chlorine (염소의 표면처리에 따른 IR 및 CR Blend의 특성 연구)

  • Park, Ji-Hye;Lee, Chang-Seop;Park, Hyun-Ho
    • Journal of the Korean Chemical Society
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    • v.54 no.6
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    • pp.749-754
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    • 2010
  • In this study, rubber vulcanization property, change in physical property, morphology and chemical characteristics of blended rubber depending on various IR/CR ratio were investigated for the purpose of the improvement of material property and durability. The effect of surface treatment by chlorine on the friction coefficient was also studied with various conditions of surface treatment. In terms of vulcanization property, as the amount of CR content increased, the speed of cure was decreased, while the density of crosslinking stayed constant. It means hardness and modulus were increased as the CR content increased. It is related to change in cure property and mechanical strength was improved by the effect of crystallization reaction. In the aging property, as the CR content increases, the changed amount of basic properties were decreased, which acts as a reducing factor in change of aged property by complementing weak point in mechanical property. It was found that the degree of property change for surface treated samples were reduced. According to the microscopic result, the degree of surface dispersion on rubber blends was increased by increasing CR content. Rubber surface showed uniform direction in pattern with increased smoothness and luster by treatment with chlorine. The degree of rubber reforming was measured by the remaining amount of chlorine and the friction coefficient was dependent on the amount of chlorine combined with rubber. In the initial stage of surface treatment, from 10 to 40 phr, the friction coefficient of specimen was rapidly reduced. However, as the concentration of chlorine solution increased, the change in friction coefficient was decreased.