• Title/Summary/Keyword: Volumetric Ratio

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Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique (다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Youn Suk;Jeong, Yeong Deug
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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Development of the injection mold structure for internal gears (내측기어 성형용 사출성형 금형구조의 개발)

  • Kwon, Y.S.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.78-82
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    • 2008
  • Plastic gears are more and more widely used in many industrial machine elements. Plastic gear has higher properties such as light weight, wear resistance, and vibration absorbing ability than metallic gears. But, in case of using an inaccurate plastic gear, its tooth breakage happen and fatigue life is shortened due to increase of applying load and temperature rising on the tooth flank. Inaccuracy of plastic gears such as pitch circle roundness and tooth profile generates vibration and noise. In this study, an internal plastic gears which is molded by a new injection mold structure are developed. The new mold structure is called the HR3P(hot runner type 3plate mold) that has an improved runner system in order to have good filling balance. As a result from this study, an internal gear with very accurate roundness was developed by using design of experiment.

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Strength and Ductility of R/C Columns with Welded Reinforcement Grids(II) - Focused on Comparisons with Columns Confined by Conventional Reinforcement (용접 띠철근으로 보강된 철근콘크리트 기둥의 강도와 연성(II) - 보편적인 띠철근 보강 기둥과의 비교를 중심으로)

  • ;Murat Saatcioglu;Mongi Grira
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.561-568
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    • 1997
  • Conventional confinement reinforcement for rectangular columns consist of closely spaced perimeter hoops, overlapping hoops, and crossties. One of the potential alternatives to conventional reinforcement is a welded reinforcement grid, prefabricated to required size and volumetric ratio of transverse reinforcement. An experimental investigation was carried out to investigate the strength and deformability of reinforced concrete columns confined with welded reinforcement grids. The comparisons of the envelopes of experimental force-displacement hysteric relationships for columns confined by welded grids with analytically generated force-displacement curves for columns confined with conventional ties. In general, inelastic deformability beyond the peak, as indicate by the slope of the cuvers, was similar to those indicated by columns with conventional ties. The superior performance of columns with welded grids may be attributed to the improved confinement characteristics of grids associated with increased rigidity of welded ties.

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Constitutive Modeling of Confined High Strength Concrete (고강도 철근콘크리트 기둥의 구성모델)

  • Kyoung Oh, Van;Hyun Do, Yun;Soo Young, Chung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.445-450
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    • 2003
  • The moment-curvature envelope describes the changes in the flexural capacity with deformation during a nonlinear analysis. Therefore, the moment-curvature analysis for reinforced concrete columns, indicating the available flexural strength and ductility, can be conducted providing the stress-strain relation for the concrete and steel are known. The moments and curvatures associated with increasing flexural deformations of the column may be computed for various column axial loads by incrementing the curvature and satisfying the requirements of strain compatibility and equilibrium of forces. Clearly it is important to have accurate information concerning the complete stress-strain curve of confined high-strength concrete in order to conduct reliable moment-curvature analysis to assess the ductility available from high-strength columns. However, it is not easy to explicitly characterize the mechanical behavior of confined high-strength concrete because of various parameter values, such as the confinement type of rectilinear ties, the compressive strength of concrete, the volumetric ratio and strength of rectangular ties, etc. So a stress-strain confinement model is developed which can simulate a complete inelastic moment-curvature relations of a high-strength reinforced concrete column

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Flexural ductility of RC beam sections at high strain rates

  • Pandey, Akhilesh K.
    • Computers and Concrete
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    • v.12 no.4
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    • pp.537-552
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    • 2013
  • Computation of flexural ductility of reinforced concrete beam sections has been proposed by taking into account strain rate sensitive constitutive behavior of concrete and steel, confinement of core concrete and degradation of cover concrete during load reversal under earthquake loading. The estimate of flexural ductility of reinforced concrete rectangular sections has been made for a wide range of tension and compression steel ratios for confined and unconfined concrete at a strain rate varying from $3.3{\times}10^{-5}$ to 1.0/sec encountered during normal and earthquake loading. The parametric studies indicated that flexural ductility factor decreases at increasing strain rates. Percentage decrease is more for a richer mix concrete with the similar reinforcement. The confinement effect has marked influence on flexural ductility and increase in ductility is more than twice for confined concrete (0.6 percent volumetric ratio of transverse steel) compared to unconfined concrete. The provisions in various codes for achieving ductility in moment resisting frames have been discussed.

Development of a new injection mold structure for internal gears (새로운 내측기어 성형용 사출성형 금형구조의 개발)

  • Kwon, Youn-Suk;Je, Deok-Keun;Jeong, Yeong-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.129-133
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    • 2008
  • As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.

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Optimization of injection molding to minimize sink marks for cylindrical geometry (원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화)

  • Kwon, Yun-Suk;Je, Duck-Keun;Jeong, Young-Deug
    • Design & Manufacturing
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    • v.2 no.2
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    • pp.33-37
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

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A Numerical Simulation of a Multi-phase Flow mixed with Air and Water around an Automobile Tire

  • 우종식;김항우
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.101-107
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    • 1998
  • A three-dimensional multi-phase flow is simulated around a smooth tire. This simulation is conducted by solving Navier-Stokes equation with a k-$\varepsilon$ turbulent model. The numerical calculations are carried out by modeling a multi-phase free surface flow mixed with air and water at the inlet. The numerical solutions show an intuitively resonable behavior of water around a moving tire. The calculated pressure around the tire surface along the moving direction is presented. The moving velocities of the tire are chosen to be 30, 40, 60, and 70 km/h. The numerically simulated pressures around the tire are compared with existing experimental data. The comparison shows a new possible tool of analyzing a hydroplaning phenomenon for an automobile tire by means of a computational fluid dynamics.

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Development on the Soil-Water Characteristics Curve Equation of Deformable Soils (체적이 변하는 흙의 흙-수분 특성곡선식 개발 비교)

  • 이인모;이형주;김기섭;김영욱
    • Journal of the Korean Geotechnical Society
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    • v.16 no.6
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    • pp.15-21
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    • 2000
  • 본 논문은 체적이 변하는 흙에 대하여 새로운 흙-수분 특성곡선 이론을 제시하고 이를 실험적으로 규명하였다. 그 결과, 점토와 같이 불포화되는 과정중 체적변형이 발생하는 흙의 흙-수분 특성곡선은 간극비와 흡인력의 함수이므로 체적변화를 무시할 수 없음이 밝혀졌다. 따라서 본 논문에서는 체적변화가 있는 경우 흙-수분특성곡선을 구하기 위하여 두가지 실험법을 채택하였다. 그 첫째는 전통적인 압력판 추출시험과, 중량함수비와 간극비와의 관계를 알 수 있는 수축한계시험을 실시하여 조합하는 방법이며, 둘째 방법은 압력판 셀을 새로인 고안하여 추출시험시에 체적 수축도 측정할 수 있는 수정된 압력판 셀 시험방법을 이용하는 것이다. 이 시험결과를 3차원 상의 면(surface)에서 표현하여, 체적변형을 고려한 흙-수분 특성을 규명할수 있도록 하였다.

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Effect of the Heat Transfer on the Performance Characteristics of Rolling Piston Type Rotary Compressors for Air Conditioner (회전 피스톤형 로터리 압축기 내의 열전달이 성능특성에 미치는 영향에 관한 연구)

  • 양동준;정진택;박진무;황선웅
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.8
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    • pp.763-770
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    • 2001
  • The high pressure side rotary compressor is investigated in this study. The temperatures at 29 points of main components and the refrigerant and the performance of the instrumented compressor are measured at various operating conditions. The complex heat transfer mechanism between the components, such s cylinder, suction pipe and stator of motor, is fairly clarified. It is also confirmed that the achievement of a high efficiency by reducing the heat transfer loss in the rotary compressor is possible.

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