• Title/Summary/Keyword: Visual inspection

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A Learning-based Visual Inspection System for Part Verification in a Panorama Sunroof Assembly Line using the SVM Algorithm (SVM 학습 알고리즘을 이용한 자동차 썬루프의 부품 유무 비전검사 시스템)

  • Kim, Giseok;Lee, Saac;Cho, Jae-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.12
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    • pp.1099-1104
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    • 2013
  • This paper presents a learning-based visual inspection method that addresses the need for an improved adaptability of a visual inspection system for parts verification in panorama sunroof assembly lines. It is essential to ensure that the many parts required (bolts and nuts, etc.) are properly installed in the PLC sunroof manufacturing process. Instead of human inspectors, a visual inspection system can automatically perform parts verification tasks to assure that parts are properly installed while rejecting any that are improperly assembled. The proposed visual inspection method is able to adapt to changing inspection tasks and environmental conditions through an efficient learning process. The proposed system consists of two major modules: learning mode and test mode. The SVM (Support Vector Machine) learning algorithm is employed to implement part learning and verification. The proposed method is very robust for changing environmental conditions, and various experimental results show the effectiveness of the proposed method.

The Development of Visual Inspection for Length Measurement of Injection Product Using Vision System (Vision System을 이용한 사출제품의 길이 측정용 시각검사 System 개발)

  • J.Y. Kim;B.S. Oh;S. You
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.126-134
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    • 1997
  • In this study, We made visual inspection system using Vision Board. It is consist of an illuminator (a fluorescent lamp), image input device (CCD (Charge-Coupled Device) camera), image processing system(Vision Board(FARAMVB-02)), image output device (video monitor, printer), and a measuring instrument(TELMN1000). Length measurement by visual inspection system make use of 100mm guage block(instead of calculating distance between a camera and a object). It measured horizontal and vertical length factor from 400mm to 650mm by increasing 50mm. In this place, measured horizontal and vertical length factor made use of length measure- ment of a injection. A measuring instrument used to ompare a measured length of a injection visual inspection system with it. In conclusion, length measurement of a injection compared a measuring instrument with visual inspecion system using length factor of 100mm gauge block. We find that maximum error of length is 0.55mm when it compar with the measuring value of two devices(FARAMVB-02, TELMN1000). Program of visual inspection system is made up Borland C++3.1.

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Automatic Visual Inspection System of Remocon using Camera (카메라를 이용한 리모컨 외관검사 자동화 시스템 구현)

  • Huh, Kyung-Moo;Kang, Su-Min;Park, Se-Hyuk
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.11
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    • pp.1106-1111
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    • 2007
  • The visual inspection method that depends on human's eyes has some problem that a lot of variations happen in examination according to bodily, spiritual state of the checker. We automate remocon inspection process using CCD camera. Our developed inspection system can be used in any remocon production line without the user's big handling. Our inspection system was developed using PC, CCD Camera, Visual C++ for universal work place. The accuracy of proposed system was improved about 3.2[%] than the conventional pattern matching method and the processing time was decreased about 119[ms]. Also we showed that our inspection system is more robust to lighting circumstances.

A Study on Reliability and Evaluate Deficiency and Excess on Visual Inspection of Eyes (안진(眼診)을 통한 허실(虛實) 평가 및 신뢰도 연구)

  • Seo, Jae-Ho;Choi, Jin-Yong;Oh, Whan-Sup;Park, Young-Bae;Park, Young-Jae
    • The Journal of the Society of Korean Medicine Diagnostics
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    • v.18 no.1
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    • pp.1-10
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    • 2014
  • Objectives Visual inspection is the first diagnostic method in Oriental medicine, and visual inspection of eyes is the one among them. This study was written in order to complement further understanding on visual inspection of eyes. Methods 1. Out of 102 photographs submitted to the Society of HyungSang Medicine in 2009, 27 portrait pictures were selected as samples in blind by 2 clinicians. The samples were copied to make 54 sample pictures, and then randomly assigned to 4 clinicians. 2. The 4 clinicians evaluated the 54 samples for excess and deficiency of the eyes. The results were recorded as 5-points-scale, and their average and standard deviation was calculated. 3. Intra and inter class reliability test were measured using SPSS 13. Results For intra- and inter-class correlation coefficient (ICC) values were measured as 0.654~0.967 and 0.756~ 0.783 respectively, with the P-value below 0.05. Out of 27 originally selected samples, 7 pictures were selected as Deficiency Samples (with 3 pictures of male and 4 of females), and 20 as Excess Samples (with 4 of male and 16 of female). Among them, Sample No. 1, 9, 22, and 26 were selected as models of 'Excessive Eyes' for females, no. 4 and 5 as 'Very Excessive Eyes' for male and females, and no. 15 as 'Moderate Eyes' for females. Conclusion This study is the first attempt of quantitative measurement of excess and deficiency using the Visual Inspection of eyes by the visual inspection experts. Still, additional studies are needed regarding the relationship visual inspection methods have with existing standards of diagnosis.

디지탈 화상처리를 이용한 사출제품의 길이측정용 시각검사시스템 개발에 관한 연구

  • 김재열;박환규;오보석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.281-285
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    • 1996
  • In this paper, I made visual inspection system using Vision Board and it is consist of an illuminator (a fluorescent lamp), image input device(CCD(Charge)Coupled Device) camera), image processing system(Vision Board(FARAMVB-02), image output device(videomonitor, printer), a measuring instrument(TELMN1000). Length measurement by visual inspection system is used 100mm gauge block instead of calculating distance between camera and object, it measured horizontal and vertical length factor from 400mm to 650mm by increasing 50mm. In this place, measured horizontal and vertical length factor made use of length measurement of a injection. A measuring instrument used to compare a measured length of a injection visual inspection system with it. In conclusion, length measurement of a injection compared a measuring instrument withvisual inspecion system using length factor of 100mm guage block. Maximum error of length compared two devices a measuring instrument with visual inspection system is 0.55mm. And operation program is made up Borland C++ 3.1. By changing, it is applied to various uses.

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Development of Remote Visual Inspection Technology for CANDU Calandria & Internals (CANDU형 원전 칼란드리아 및 내장품 원격 육안검사 기술 개발)

  • Lee, Sang-Hoon;Kim, Han-Jong
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.57-61
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    • 2008
  • During the period of retubing work for the licensing renewal, the fuel channels, calandria tubes and feeders of CANDU Reactors will be replaced, and calandria visual examination will be performed. This period is a unique opportunity to inspect the inside of the calandria. The visual inspection for the calandria vessel and its internals of Wolsong NPP is scheduled for confirming the calandria integrity. The first visual inspection for the calandria is planned in Pt. Lepreau led by AECL. The visual inspection for Wolsong NPP, led by NETEC(Nuclear Engineering & Technology Institute) of KHNP, will employ 3D laser scanner and 3D CAD Mock-up for the first time in the world, in addition to a conventional video camera. The inspection system is composed of a robot with the 3D laser scanner, a video camera and a hardness meter.

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A classification techiniques of J-lead solder joint using neural network (신경 회로망을 이용한 J-리드 납땜 상태 분류)

  • Yu, Chang-Mok;Lee, Joong-Ho;Cha, Young-Yeup
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.8
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    • pp.995-1000
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    • 1999
  • This paper presents a optic system and a visual inspection algorithm looking for solder joint defects of J-lead chip which are more integrate and smaller than ones with Gull-wing on PCBs(Printed Circuit Boards). The visual inspection system is composed of three sections : host PC, imaging and driving parts. The host PC part controls the inspection devices and executes the inspection algorithm. The imaging part acquires and processes image data. And the driving part controls XY-table for automatic inspection. In this paper, the most important five features are extracted from input images to categorize four classes of solder joint defects in the case of J-lead chip and utilized to a back-propagation network for classification. Consequently, good accuracy of classification performance and effectiveness of chosen five features are examined by experiment using proposed inspection algorithm.

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Development of Visual Inspection System for Culvert in Levee Using Checklists and Smart Phone (육안점검표 및 스마트폰을 이용한 하천제방 배수통문 육안점검시스템 개발)

  • Kim, Jin Man;Cho, Jin Woo;Choi, Bong Hyuck;Cho, Won Beom
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.97-107
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    • 2013
  • Culverts are structures constructed across river levees. Since river levees are to be constructed continuously, constructions of culvert are known to reduce the stability of river levees. In order to establish an effective inspection system of culverts, a visual inspection system using checklists and smart phone was recommended in this paper. It was determined that the recommended visual inspection checklist is applicable in establishing the investment priority based on the culvert's repair plan establishment, repair and precision safety inspection.

Auto Parts Visual Inspection in Severe Changes in the Lighting Environment (조명의 변화가 심한 환경에서 자동차 부품 유무 비전검사 방법)

  • Kim, Giseok;Park, Yo Han;Park, Jong-Seop;Cho, Jae-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.12
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    • pp.1109-1114
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    • 2015
  • This paper presents an improved learning-based visual inspection method for auto parts inspection in severe lighting changes. Automobile sunroof frames are produced automatically by robots in most production lines. In the sunroof frame manufacturing process, there is a quality problem with some parts such as volts are missed. Instead of manual sampling inspection using some mechanical jig instruments, a learning-based machine vision system was proposed in the previous research[1]. But, in applying the actual sunroof frame production process, the inspection accuracy of the proposed vision system is much lowered because of severe illumination changes. In order to overcome this capricious environment, some selective feature vectors and cascade classifiers are used for each auto parts. And we are able to improve the inspection accuracy through the re-learning concept for the misclassified data. The effectiveness of the proposed visual inspection method is verified through sufficient experiments in a real sunroof production line.

Automated Visual Inspection System of PCB using CAD Information (CAD 정보를 잉용한 PCB 자동 시각 검사 시스템)

  • Park, Byung-Joon;Hahn, Kwang-Soo
    • Journal of Korea Multimedia Society
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    • v.12 no.3
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    • pp.397-408
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    • 2009
  • Image training is a very important yet difficult state for automated visual inspection using computers. Because the size of parts for the recently produced PCB (Printed Circuit Board) becomes smaller and circuit patterns gradually become more complex, a difficult and complex training process is becoming a big problem within an industry where development cycle for new products is short and various products must be inspected. This research produced a reference image by using CAD (Gerber) file which becomes a standard for PCB automatic visual inspection. Reference image from a Gerber file guarantees PCB patterns with no defects. Through system implementation and experimentation, Gerber file is used in order to propose a plan which allows an easy training process for PCB automatic visual inspection system.

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