• Title/Summary/Keyword: Visual Inspection System

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Development of an edge-based point correlation algorithm for fast and stable visual inspection system (고속 검사자동화를 위한 에지기반 점 상관 알고리즘의 개발)

  • 강동중;노태정
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.8
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    • pp.640-646
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    • 2003
  • We presents an edge-based point correlation algorithm for fast and stable visual inspection system. Conventional algorithms based on NGC(normalized gray-level correlation) have to overcome some difficulties in applying automated inspection systems to real factory environment. First of all, NGC algorithms involve highly complex computation and thus require high performance hardware for realtime process. In addition, lighting condition in realistic factory environments is not stable and therefore intensity variation from uncontrolled lights gives many troubles for applying NGC directly as pattern matching algorithm. We propose an algorithm to solve these problems, using thinned and binarized edge data, which are obtained from the original image. A point correlation algorithm with the thinned edges is introduced with image pyramid technique to reduce the computational complexity. Matching edges instead of using original gray-level image pixels overcomes problems in NGC method and pyramid of edges also provides fast and stable processing. All proposed methods are proved by the experiments using real images.

Development of The Flexible User-Friendly Real-Time Machine Vision Inspection System (사용자 중심의 유연한 실시간 머신비전 검사시스템 개발)

  • Cho, In-Sung;Lee, Ji-Hong;Oh, Sang-Jin
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.3
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    • pp.42-50
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    • 2008
  • We developed a visual inspection system for detecting defective products. Most existing inspection systems are designed to be dedicated to one product, which makes operator spend extra money and time to adopt other products. In this work, we propose a flexible visual inspection system that can inspect various products without any additional major job at a low-cost. The developed system contained image processing algorithm libraries and user-friendly graphic interface for adaptable image-based inspection system. We can find a proper threshold value using the proposed algorithm which uses correlation coefficient between a non-defective product and existing sample images of defective product. And We tested the performance of the proposed algorithm using Otsu's method. The proposed system is applied to a automated inspection line for cellular phone.

Histogram Specification Method Development for Accurate Visual Inspection (정확한 비전 검사를 위한 히스토그램 지정 기법 개발)

  • Park, Se-Hyuk;Kang, Su-Min;Han, Kwang-Hee;Huh, Kyung-Moo
    • Proceedings of the KIEE Conference
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    • 2008.10b
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    • pp.145-146
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    • 2008
  • The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight cannot bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we proposed histogram specification in this paper for machine vision inspection accuracy. As a result of histogram specification algorithm, we could increase the exactness of visual inspection and prevent system error from physical and spirit condition of human. More specifically, average inspection error rate was 7.5[%] in existing inspection method but we could see 0.6[%] error rate after applying the algorithm which is presented in this paper.

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Representative Rating of Bridges using Condition Assessment Data (상태평가 결과를 이용한 교량의 대표등급 산정방법)

  • Oh, Byung-Hwan;Kim, Kwang-Soo;Shin, Kyung-Joon;Lee, Sang-Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.1
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    • pp.111-118
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    • 2002
  • Currently, the inspection of bridges is conduced for the parts or elements of a bridges and the results of inspection are depicted for those local elements. Therefore, the representative rating of a bridge as a whole bridge system is not presented. The purpose of the present study is to purpose a reasonable method which can yield realistic representative rating for an actual bridge. The purpose method consists of two steps, i.e, visual inspection step and safety assessment step. The importance of members is considered by introducing the weighting factors and the number of spans is also considered to obtain the representative rating of a whole bridge system. The purpose method may be efficiently used to calculate the realistic representative rating bridge structures.

Automatic Defects Recognition System for Visual Inspection on Concrete Tunnel Lining (콘크리트 터널 라이닝의 외관조사를 위한 자동화 결함인식 시스템 개발)

  • Park, Seok-Kyun;Lee, Kang-Moon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6A
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    • pp.873-880
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    • 2008
  • When checking the state of deterioration or damage structures, regular visual inspection has very important role. At this point, a visual inspection is performed mainly by sketch or photography with a camera of inspectors. If that happens, it takes a lot of effort and time to inspect appearance damages. The purpose of this study is to develop the automatic recognition system for a more efficient and effective inspection of appearance damages. In the process, the image processing technology and the data management & analysis system for damage recognition are mainly developed and applied. This automatic recognition system enables inspectors or clients to obtain correct data that can recognize a damage, such as, crack, water leakage, efflorescence, delamination (peeling), spalling, etc. In addition, this study takes aim at the effect of secure safety, functional maintenance and extension of design lifetime according to build up continuous and systematic data management system.

Development of Remote Visual Inspection Technology for Calandria & Internal of CANDU NPP (중수로 칼란드리아 내장품 원격 육안검사 기술 개발)

  • Lee, Sang-Hoon;Jin, Seuk-Hong;Moon, Gyoon-Young
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.72-77
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    • 2010
  • During the period of reinforcement work for the licensing renewal of CANDU NPP, the fuel channels, Calandria tubes and feeders of CANDU Reactor are replaced. The remote visual inspection of Calandria internal is also performed during the period of reinforcement work. This period is a unique opportunity to inspect the inside of the Calandria. The visual inspection for the Calandria vessel and its internals of Wolsong NPP Unit 1 was performed by Nuclear Engineering & Technology Institute(NETEC) of KHNP. To perform this inspection, NETEC developed equipment applied new technology such as the synchronization of 3D CAD, automatic alignment and control system. The inspection confirmed that the Calandria integrity of Wolsong NPP Unit 1 is perfect.

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System Design for High-speed Visual Inspection of Electronic Components (전자부품의 고속 외관검사를 위한 시스템 설계)

  • Yoo, Seungryeol
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.3
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    • pp.39-44
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    • 2012
  • Electronics in modern lives have become more miniaturized and precise. Multi Layered Ceramic Capacitor (MLCC) occupies 50% of electronic components consisting of electronics. This high volume of the production needs high speed and more precise machine performances. The dominate parts of the production equipments are the module transporting components and the visual inspection module. Most visual inspection has been off-line because of the image processing time. In this paper, a new image processing method is proposed to reduce thousands of matrix calculation for image processing and realize on-line high speed inspection.

A Visual Inspection System for Gravure Printing Using Perimetric Mask and Symmetry Transform Algorithm (주변마스크와 대칭변환 알고리즘을 이용한 그라비아 인쇄 불량 검사시스템)

  • 이칠우;김만진;기명석
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.12
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    • pp.984-993
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    • 2003
  • In Gravure printing process, there are a lot of printing errors caused by expansion and contraction of printing materials and difficulty of printing of small letters, accordingly we cannot detect those errors with eyes. In this paper, we describe the algorithm which can detect small errors automatically in Gravure printing process and a real-time detection system adopting the algorithm. We present the Perimetric Mask algorithm that can eliminate tiny errors occurring near the contour of printing objects to achieve accurate inspection, and also construct an algorithm utilizing symmetry transform which can emphasize tiny errors to make a robust inspection system. We have made a system running in real-time and verified the efficiency of the algorithm.

Development of an Accuracy-improved Vision Inspection System for BGA Solder Ball (정확도를 향상시킨 BGA 솔더볼 외관검사 기법 개발)

  • Huh, Kyung-Moo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.47 no.6
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    • pp.80-85
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    • 2010
  • BGA 409 chip currently the most as a visual inspection of the exterior inspection is conducted. Human depending on visual inspection of the exterior inspection of the current state of testers, depending on how the test results because the change is difficult to expect reliable results. Therefore, the challenges of visual inspection of BGA solder balls to improve the visual inspection technique was developed. However, BGA solder ball size of the microstructure and the characteristics of the distinction between hard test the accuracy of the fall orientation error has a problem. In this paper BGA solder balls exterior inspection of the accuracy to improve the edge detection algorithm, the complement of features and only the comparison proposed a pattern-matching techniques, based on the characteristics of spatial configuration of the area by improving the standard error of the orientation proposed improvements.