• 소성∙가공
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• 제4권3호
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• pp.233-244
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• 1995

Rolling force in the direct rolling(or twin-roll strip continuous casting) process fo semi-solid material has been computed using rigid-viscoplastic finite element method. Temperature distributions for calculations of rolling force and roll deformation are obtained from thermofluid analysis. Three dimensional roll deformation analysis has also been performed by using commercial package ANSYS. From the results, behavior of metal flow, rolling force and roll deformation have been investigated according to the process conditions of semi-solid direct rolling.

• 한국CDE학회논문집
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• 제2권2호
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• pp.71-76
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• 1997

The deformations of polycrystalline materials are modelled by linking a constitutive equation for the crystallographic slip of a single crystal to the macroscopic behavior of the aggregate. In this study, anisotropic elasticity (lattice stretching) of a cubic crystal is incoporated into the anisotropic plasticity from crystallographic slip. The constitutive description for the aggregate, derived from a crystal plasticity theory, is used to formulate a Consistent Penalty Finite Element Method for the anisotropic elasto-viscoplastic deformation of polycrystalline materials. As an application, a plane-strain forging process is simulated and the effects of the initial textures on the deformation behavior of the workpiece are examined.

• 소성∙가공
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• 제7권6호
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• pp.594-602
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• 1998

The design analysis of axisymmetric, multi-stage deep drawing dies was performed using the rigid-viscoplastic finite element formulation. In the formulation the axisymmetric CFS algorithm was employed. Hill's non-quadratic normal anisotropic yield criterion and isotropic hardening rule were considered. For trial initial displacements and tool contact points. the geometric force equilibrium method was adopted. In order to see the validity of the formulation, the multi-stage deep drawing processes of shell-cylinder front part of hydraulic booster were simulated. The simulation showed good agreements with measurments and PAM-STAMP results.

• 대한기계학회논문집A
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• 제20권12호
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• pp.3715-3727
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• 1996

Compression behavior of semi-solid aluminum alloys with controlled solid fractions was investigated in the present study. The stress and strain relationships were obtained from the compression test. Variations of the solid fraction distribution and the material behaviour were investigated for various friction coeffieiants and die speedsd. For a finite element analysis, the semi-solid material was described by a compressible regid viscoplastic model for the solid region and darcy's law for the liquid region. The computed results were compared with experimental data for the validity of the yield criteria.

• 대한기계학회논문집
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• 제14권5호
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• pp.1166-1180
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• 1990

본 연구에서는 열간 반경단조를 해석하는데 있어서 재료의 변형 해석은 강-점 소성해석법으로 해석하고 온도분포도 유한 요소법으로 해석한다.

• 대한기계학회논문집
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• 제16권2호
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• pp.207-225
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• 1992

The study is concerned with the thermo-viscoplastic finite element analysis of axisymmetric forward hot extrusion through square dies. The problem is treated as a nonsteady state problem because the distribution of temperature and material properties are continuously changing with the punch travel. In square die extrusion, difficulties arise from the severe distortion and die interference of elements at the aperture rim of the die even with a small punch travel. And finite element computation is impossible without intermittent remeshing. Accordingly, an automatic remeshing technique is proposed by employing specially designed mesh structure near the aperture rim. The analysis of temperature distribution includes heat conduction through material interfaces, heat convection and radiation to the atmosphere and is carried out by decoupling the heat analysis from the analysis of the deformation. The extrusion load and the distributions of strain rate and temperature are computed for the given cases rendering reasonable results. Computed grid distortions are found to be in good agreement with the experimental results. It has been thus shown that the proposed method of analysis can be effectively applied to the axisymmetric hot extrusion through square dies.

• 마이크로전자및패키징학회지
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• 제18권2호
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• pp.17-27
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• 2011

본 논문에서는 솔더의 온도 변화에 따른 변형 거동을 평가하기 위하여 솔더 재료의 열변형 거동을 파악할 수 있는 전단시편을 고안하여 온도변화에 따르는 열변형 실험과 유한요소해석을 수행하였다. 전단시편은 열팽창계수가 다른 두 금속 막대와 그 사이 공간에 접합된 솔더로 구성되어 있으며, 솔더는 유연 솔더 (Sn/36Pb/2Ag)와 무연 솔더 (Sn/3.0Ag/0.5Cu) 두가지를 대상으로 하였다. 실시간 무아레 간섭계를 이용하여 세 온도 사이클 동안의 각 온도단계에서 변 위 분포를 나타내는 간섭무늬를 얻고 그로부터 온도에 따른 유연 솔더와 무연 솔더의 열변형 특성을 비교하였다. 유한요소해석을 통하여 여러 연구자가 제시한 솔더의 점소성 물성치를 평가하였으며 유연 솔더의 경우에는 Darveaux가 제안한 Anand 모델, 무연 솔더의 경우 Chang이 제안한 Anand 모델을 사용한 해석 결과가 실험 결과와 가장 일치한다는 것을 밝혔다. 평가된 재료 모델을 사용하여 무연 솔더와 유연 솔더가 포함된 전단시편을 유한요소 해석하고 솔더의 점소성 거동 을 자세하게 분석하였다.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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• pp.151-155
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• 2006

Bodner-Partom 점소성 모델을 이용하여 액체로켓 연소기 재생냉각 챔버의 구조해석을 수행하였다. 구조해석에 사용한 점소성 모델의 재료상수를 구하기 위하여 구리합금에 대하여 변형률 속도를 변화시켜 인장시험을 상온 및 고온에서 수행하였다. 점소성 모델의 재료상수는 구리합금의 변형률 속도 시험 데이터로부터 구하여 사용하였으며 점소성 모델의 구현은 상용유한요소 해석 프로그램인 Marc의 사용자 서브루틴을 이용하여 구현하였다. 구조해석 결과 냉각 채널은 압력에 의한 영향보다 열하중에 의하여 대부분의 변형이 발생하며 연소기의 작동조건에서 냉각 채널의 안정성 여부를 확인할 수 있었다.

• 대한기계학회논문집A
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• 제24권5호
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• pp.1075-1083
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• 2000

The prediction of the inelastic behavior of the structure is an essential part of reliability assessment procedure, because most of the failures are induced by the inelastic deformation, such as creep and plastic deformation. During decades, there has been much progress in understanding of the inelastic behavior of the materials and a lot of inelastic constitutive equations have been developed. These equations consist of the definition of inelastic strain and the evolution of the state variables introduced to quantify the irreversible processes occurred in the material. With respect to the definition of the inelastic strain, the inelastic constitutive models can be categorized into elastoplastic model, unified viscoplastic model and separated viscoplastic model and the different integration methods have been applied to each category. In the present investigation, the generalized integration method applicable for various types of constitutive equations is developed and implemented into ABAQUS by means of UMAT subroutine. The solution of the non-linear system of algebraic equations arising from time discretization with the generalized midpoint rule is determined using line-search technique in combination with Newton method. The strategy to control the time increment for the improvement of the accuracy of the numerical integration is proposed. Several numerical examples are considered to demonstrate the efficiency and applicability of the present method. The prediction of the inelastic behavior of the structure is an essential part of reliability assessment procedure, because most of the failures are induced by the inelastic deformation, such as creep and plastic deformation. During decades, there has been much progress in understanding of the inelastic behavior of the materials and a lot of inelastic constitutive equations have been developed. These equations consist of the definition of inelastic strain and the evolution of the state variables introduced to quantify the irreversible processes occurred in the material. With respect to the definition of the inelastic strain, the inelastic constitutive models can be categorized into elastoplastic model, unified viscoplastic model and separated viscoplastic model and the different integration methods have been applied to each category. In the present investigation, the generalized integration method applicable for various types of constitutive equations is developed and implemented into ABAQUS by means of UMAT subroutine. The solution of the non-linear system of algebraic equations arising from time discretization with the generalized midpoint rule is determined using line-search technique in combination with Newton method. The strategy to control the time increment for the improvement of the accuracy of the numerical integration is proposed. Several numerical examples are considered to demonstrate the efficiency and applicability of the present method.

• 소성∙가공
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• 제7권3호
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• pp.298-305
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• 1998

In hot forging the blocker is a transient shape between the buster and the finisher, In general as the finisher shape becomes complicated the blocker design becomes quite difficult. In the present study an expert system is developed for the blocker die design of axisymmetric hot steel forging. It is a rule based system written in Fortran and AutoLISP operating on a personal computer. In this paper the major rules considered in the system are summarized and several blockers designed by the system are discussed with results of rigid viscoplastic finite element analysis.