• 제목/요약/키워드: Virtual machining

검색결과 69건 처리시간 0.03초

분산제조환경 하에서 최소 비용을 갖는 공급자 선정 (Selection of Suppliers with Minimum Costs in a Distributed Manufacturing Environment)

  • 고창성;김태운
    • 한국경영과학회지
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    • 제25권2호
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    • pp.1-10
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    • 2000
  • With every passing month a number of new virtual enterprises emerge on the internet. Many companies have responded to the idea of distributed manufacturing in which the value adding activities comprising a finished product are dispersed geographically in a remote place. This study suggests an idea for selecting suppliers in a distributed manufacturing environment which enables machining companies to share their capacities. A mathematical model is constructed to show how to minimize the sum of the operation and transportation costs based on alternative process plans considering several kinds of operation characteristics in the real world. Four heuristic algorithms are developed to get an optimal or near-optimal solution using tabu search since the model is proven NP-hard. Example problems are tested to illustrate their procedure and performance.

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원격운용 초고속 HMC 개발

  • 김기태;최재우;주혁
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.456-461
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    • 2002
  • Nowadays, there are required more speed and accurate machining in order to improve the productivity through the reduction of cutting and non-cutting time. In this study, the high-speed HMC is specially designed to do remote control and high-speed mechanism with 30000rpm, 50000rpm, 40m/min, 100m/min and bridge type structure. Every structural deformation and vibration that is generated from all of factor is analyzed being based on the virtual manufacturing technologies: thermal characteristic analysis, machine-ability, tool wear measuring system, driving characteristic of linear motor and so on. As the application of these results had been consisted of three axes to move slight and rigid finally. Therefore, table errors that are resulted in change of work weight can be removed.

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웹기반 유연 생산시스템 사용자 인터페이스 (A Study on the User Interface of Web-based Flexible Manufacturing System)

  • 박제웅;김원중
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.68-72
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    • 2004
  • A practical method to investigate the user interface of web based Flexible Manufacturing System(FMS) on the internet environment is established. Because the industrial FMS controller requires a lot of gadget, such as switch, dial, button, etc., for actual work-site flexible operation sufficiently, the user interface of the controller is significantly complex. The support for operational convenience of FMS controller can increase productivity and efficiency of the user, operational personnel of FMS. While most FMS provide their application programming interface(API) and graphical user interface(GUI) with adequate mechanism itself when used in stand alone, there is increasing demand for FMS that can operate with the intuitional user interface find virtual reality(V/R) environment. This thesis considers the intuitional user interface of Web-based FMS first, and from this, goes a step further, improves as virtual reality environment of FMS on the internet environments by using the feature based modeling technique approach and cartoon rendering. The feature-based modeling technique approach is applied to FMS line which is consist of facilities such as machining center, CNC lathe, autonomous guided vehicle, rail guided vehicle, and various controllers. In this study, the FMS established the intuitional user interface is able to obtain not only the operational convenience but also the enough productivity and significant efficiency.

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공작기계 구조 모델링과 인터넷 기반 구현 (Structure Modeling of Machine Tools and Internet-based Implementation)

  • 홍동표;서윤호;김인수;이규봉;신동목
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.785-791
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    • 2005
  • Reconfigurability of machine tools is one of the critical factors to realize the responsive manufacturing systems to satisfy the mass-customization production. This paper presents the methods to model and simulate the machine tools on Internet in response to change in the machining requirements. Specifically, a set of module combination rules and a modeling method of the structure of machine tools using connectivity graph are developed. In response to the user requirements, kinematic relations and structures of machine tools can be derived using the module combination rules and connectivity graph relationships. Internet-based simulator of machine tools is implemented and presented. The developed machine tool simulator can be used to verify the structure of machine tools derived from the user requirements.

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페룰 가공용 초정밀 무심 연삭기의 열 특성 해석 (Thermal Characteristic Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules)

  • 김석일;조재완
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.90-95
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    • 2005
  • To perform the finish outside-diameter grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed, has very stable thermal characteristics.

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Cutting Simulation을 이용한 End-milling Cutter의 모델링 및 제작에 관한 연구 (End-mill Modeling and Manufacturing Methodology via Cutting Simulation)

  • 김재현;김종한;고태조;박정환
    • 한국정밀공학회지
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    • 제23권6호
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    • pp.151-159
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    • 2006
  • This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data f3r fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data for machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used for virtual cutting test and analysis as well.

페룰 가공용 초정밀 무심 연삭기의 구조적 및 열적 민감도 해석 (Structural and Thermal Sensitivity Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules)

  • 김석일;이원재
    • 대한기계학회논문집A
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    • 제30권12호
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    • pp.1634-1641
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    • 2006
  • High-precision centerless grinding machines are emerging as a means of finishing the outer diameter grinding process required for ferrules, which are widely used as fiber optic connectors. In this study, a sensitivity analysis for structural and thermal characteristics was carried out using a virtual prototype of a centerless grinding machine to realize systematic design technology and performance improvements required to manufacture ferrules. The prototype consisted of a concrete-filled bed, hydrostatic grinding wheel (GW) and regulating wheel (RW) spindle systems, a hydrostatic RW table feed mechanism, a RW swivel mechanism, and on-machine GW and RW dressers. The results of the structural sensitivity analysis illustrated that the vertical stiffness of hydrostatic guideway for the RW table feed system greatly influenced the horizontal loop stiffness, and the results of the thermal sensitivity analysis illustrated that the heat generation rates at hydrostatic bearings and belt pulley greatly influenced the temperature rise of hydrostatic bearings and the deviation of thermal displacement between GW and RW.

Cutting simulation을 이용한 End-milling cutter의 모델링 및 제작에 관한 연구 (End-mill Modeling and Manufacturing Methodology via Cutting simulation)

  • 김재현;박수정;김종한;박정환;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.456-463
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    • 2005
  • This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data fur fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data fer machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used fur virtual cutting test and analysis as well.

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3차원 스캐닝과 컴퓨터 수치 제어 기술을 이용한 왕흥사지 출토 치미의 복원 연구 (A Study on the Restoration of Chimi Excavated the Wangheungsa Temple Site using 3D Scanning and Computer Numerical Control)

  • 박민정;황현성;신연홍
    • 보존과학회지
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    • 제35권3호
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    • pp.217-225
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    • 2019
  • 왕흥사지 치미는 현존하는 우리나라 최고(最古)의 치미로 왕흥사의 동건물지 남측에서 상단이, 북측에서 하단이 출토되었다. 2개의 치미는 조형적 특징이 유사하고 동일한 건물지의 양쪽에서 출토된 점을 미루어 볼 때, 한 쌍의 치미인 것으로 판단되는데, 2점 모두 유실부가 큰 관계로 본래의 모습을 확인하지 못하는 아쉬움이 있다. 따라서 본 연구에서는 왕흥사지 치미의 역사적 가치 회복을 위해 3차원 스캐닝과 컴퓨터 수치제어 기술(computer numerical control, 이하 CNC)을 이용하여 유실부의 복원품을 제작하였다. 유실부 복원은 조형적 특성을 기준으로 진행되었으며, 특히 국내 치미에서 휘어짐 현상이 관찰됨에 따라 실제 편의 휘어지는 방향을 토대로 모델링데이터가 자연스럽게 휘어지도록 수차례 수정하였으며 상 하단 문양의 자연스러운 연결과 경계면의 이격이 발생되지 않는 것에 중점을 두어 진행하였다. 이를 통해 3D 스캐닝과 CNC를 접목한 복원 방법은 비접촉식으로 유물에 손상을 주지 않고 작업성과 재현성이 우수하여 유물 복원에 적합함을 확인하였다. 뿐만 아니라, 모델링 데이터는 반영구적으로 사용이 가능한 바, 유물의 특성에 맞게 활용된다면 향후 문화유산 복원분야를 비롯한 사이버 가상 전시, hands-on 전시와 같은 다양한 형태의 전시와 교구 및 기념품 제작 등 다양한 분야에서도 활발히 활용될 것으로 사료된다.