• Title/Summary/Keyword: Vickers hardness test

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Weibull Statistical Analysis on Mechanical Properties in ZrO2 with SiC Additive (SiC 첨가한 ZrO2의 기계적 특성에 대한 와이블 통계 해석)

  • Nam, Ki Woo;Kim, Seon Jin;Kim, Dae Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.901-907
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    • 2015
  • The Vickers hardness test is a common method used to characterize the hardness of ceramic materials. However, the hardness is not a deterministic value, but is a random variable. The objective of this paper is to investigate the statistical properties of the bending strength and a set of Vickers hardness values in single $ZrO_2$ and composite $ZrO_2/SiC$ with a SiC additive. In this work, we compare the characteristic value and variation with the results based on Weibull statistical analysis. The probability distributions of the bending strength and Vickers hardness agreed relatively well with the Weibull distribution. We evaluate the scale parameter and shape parameter in asreceived $ZrO_2$ and $ZrO_2/SiC$ composite ceramics, as well as in their heat treated ceramics.

A Study on Hardness and Effective Strain of Cold-Worken Products (냉간 가공 제품의 경도와 유효 변형률에 관한 연구)

  • Choi, Young;Park, Jun-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.142-148
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    • 2004
  • It is already known that hardness number of cold-forged product is in close conjunction with its effective strain. This paper presents the method to predict the relation between effective strains and hardness by using FE-simulation of hardness test from the conception that hardness indicates resistance to plastic deformation. The results of FE-simulation for the materials are compared with those of experiments and also compared with those of experiments in reference to show the feasibility of the proposed method. In addition, the present method was applied to the cold-forged product to verify the relation between hardness and effective strain. As a result, the predicted hardness number by the present method is in good agreement with experimental values. Prediction of hardness fur a cold-forged product comes to be possible by estimating the relation between effective strain and hardness using the proposed method in this study.

Microstructure and Hardness of Ti-X%Cu(X=2,5,10) Alloys for Dental Castings (치과주조용 Ti-X%Cu(X=2,5,10)합금의 미세조직 및 경도)

  • Jung, Jong-Hyun
    • Journal of Technologic Dentistry
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    • v.31 no.3
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    • pp.9-14
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    • 2009
  • This study evaluated the mechanical properties of Ti-Cu alloys with the hope of developing an alloy for dental casting with better mechanical properties than unalloyed titanium. Ti-Cu alloys with four concentrations of Cu(2,5,10wt%) were made in an argon-arc melting furnace. The microstructure and micro-Vickers hardness were determined. X-ray diffraction pattern test was performed on the polished specimens. The microstructure of 2%Cu and 5%Cu alloys are shown acicular ${\alpha}Ti$ phase formed on the surfaces of previously formed $\beta$grains. The 10%Cu alloys has essentially a eutectoid structure; this structure includes lamella of ${\alpha}Ti$ and $Ti_2Cu$ phase that transformed from ${\alpha}Ti$ at the eutectoid temperature. The micro-Vickers hardness of CP Ti specimens was significantly(p<0.05) lower than that of any of the other alloys. Among the Ti-Cu alloys, the 10%Cu alloys exhibited a significantly(p<0.05) higher hardness value. but lower than that of Ti-6%Al-4%V alloy. From these results, it was concluded that new alloys for dental castings should be designed as Ti-Cu based alloys if other properties necessary for dental castings were obtained.

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Low Temperature Processing of Nano-Sized Magnesia Ceramics Using Ultra High Pressure (초고압을 이용한 나노급 마그네시아 분말의 저온 소결 연구)

  • Song, Jeongho;Eom, Junghye;Noh, Yunyoung;Kim, Young-Wook;Song, Ohsung
    • Journal of the Korean Ceramic Society
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    • v.50 no.3
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    • pp.226-230
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    • 2013
  • We performed high pressure high temperature (HPHT) sintering for the 20 nm MgO powders at the temperatures from $600^{\circ}C$ to $1200^{\circ}C$ for only 5 min under 7 GPa pressure condition. To investigate the microstructure evolution and physical property change of the HPHT sintered MgO samples, we employed a scanning electron microscopy (SEM), density and Vickers hardness measurements. The SEM results showed that the grain size of the sintered MgO increased from 200 nm to $1.9{\mu}m$ as the sintering temperature increased. The density results showed that the sintered MgO achieved a more than 95% of the theoretical density in overall sintering temperature range. Based on Vickers hardness test, we confirmed that hardness increased as temperature increased. Our results implied that we might obtain the dense sintered MgO samples with an extremely short time and low temperature HPHT process compared to conventional electrical furnace sintering process.

Mechanical Properties of Forged Nimonic 80A Superalloy Fabricated by Vacuum Spray Casting (진공분무주조법에 의해 제조한 Nimonic 80A 초내열합금 단조재의 기계적 특성)

  • Lee, Yun-Soo;Hyun, Soong-Keun;Jung, Dae-Hyun;Byun, Joong-Sig
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.263-270
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    • 2012
  • This study investigates the effect of heat treatment on the mechanical properties of a forged Ni-based superalloy called Nimonic 80A. Nimonic 80A ingot samples were fabricated by vacuum spray casting to achieve a fine and homogenized microstructure. The ingot samples were subsequently hot-forged with the diameter of 220 mm at 1373 K. From the center to the surface of the forged Nimonic 80A, its average grain size decreased and its micro-Vickers hardness increased slightly. Solution treatment was carried out at 1353 K with 8 hours of air cooling followed by aging treatment, which was carried out in the range of 873-1073 K with various times from 0.5 to 256 hours. To set the optimum aging conditions, micro-Vickers hardness tests were performed. The maximum hardness value of 388.0 Hv was obtained by aging at 973 K for 32 hours. Also, tensile tests were performed for optimum aging conditions at room temperature and 873 K. The results can be used effectively to perform reasonable heat treatment of Nimonic 80A superalloy.

Study on Sliding Wear Characteristics and Processing of MoSi

  • Park, Sungho;Park, Wonjo;Huh, Sunchul
    • International Journal of Ocean System Engineering
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    • v.2 no.4
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    • pp.244-249
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    • 2012
  • In this study, a monolithic MoSi2 matrix reinforced with 20 vol% SiC particles, a SiC/MoSi2 composite matrix reinforced with 20 vol% ZrO2 particles, and a ZrO2/MoSi2 composite were fabricated using hot press sintering at $1350^{\circ}C$ for 1 h under a pressure of 30 MPa. The Vickers hardness and sliding wear resistance of the monolithic MoSi2, ZrO2/MoSi2, and SiC/MoSi2 composite were investigated at room temperature. A wear behavior test was carried out using a disk-type wear tester with a silicon nitride ball. The ZrO2/MoSi2 composite showed an average Vickers hardness value and excellent wear resistance compared with the monolithic MoSi2 and SiC/MoSi2 composite at room temperature.

Acoustic Emission and Indentation Fracture Method for the Engineering Ceramics (세라미스 파괴인성평가에 있어서 IF법과 AE)

  • 김부안;문창권
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.61-65
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    • 2001
  • The fracture toughness of ceramics can be measure by such various methods as DT (double torsion), CN (chevron notch) etc. But, the application of these methods to the engineering ceramics is very difficult because of its very high hardness. So, IF (indentation fracture) method is generally used for the evaluation of fracture toughness of ceramics. The Median crack induced by the sharp Vickers indenter was compared with the detected AE (acoustic emission) signal. On the silicon nitride ceramics, the AE test results agree fairly well with the median crack occurance and growth process. But, on the alumina, very many complicated crack signals were detected besides median crack. It can be considered that the IF methods must be used in limited engineering ceramics materials.

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A Study on optimization of welding process parameters for J-Groove dissimilar metal weld repair of pressurizer heater sleeve in nuclear power plants (원전 가압기 히터슬리브 J-Groove 이종금속 용접부 보수를 위한 용접 공정변수 최적화에 관한 연구)

  • Cho, Hong Seok;Park, Ik Keun;Jung, Kwang Woon
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.87-93
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    • 2015
  • This study was performed to develop repair technology for J-Groove dissimilar metal weld of pressurizer heater sleeve in nuclear power plants. Pad, J-Groove automatic welding and mechanical machining equipments to develop repair technology using 'Half Nozzle Repair' were designed and manufactured. To obtain the optimum welding process parameters during Pad temperbead overlay welding, several welding experiments using Taguchi method were conducted. Weldability of Pad overlay weld specimens was estimated by PT/RT test, FE-SEM, EDS and Vickers hardness test. Also, J-Groove welding to adjust weld shape conditions requiring in ASME Code was carried out and its integrity of weld specimens was evaluated through PT/RT test and optical microscope. Consequently, it was revealed that Pad and J-Groove overlay welding for dissimilar metal weld of pressurizer heater sleeve could be possible to meet Code standard without weld defect.

Bonding Properties of 14K White-Red Gold Alloy by Diffusion Bonding Process (14K 화이트-레드골드의 확산접합 공정에 따른 접합 물성 연구)

  • Song, Jeongho;Song, Ohsung
    • Korean Journal of Materials Research
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    • v.27 no.7
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    • pp.386-391
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    • 2017
  • Using a customized diffusion bonder, we executed diffusion bonding for ring shaped white gold and red gold samples (inner, outer diameter, and thickness were 15.7, 18.7, and 3.0 mm, respectively) at a temperature of $780^{\circ}C$ and applied pressure of 2300 N in a vacuum of $5{\times}10^{-2}$ torr for 180 seconds. Optical microscopy, field emission scanning electron microscopy (FE-SEM), and energy-dispersive X-ray spectroscopy (EDS) were used to investigate the microstructure and compositional changes. The mechanical properties were confirmed by Vickers hardness and shear strength tests. Optical microscopy and FE-SEM confirmed the uniform bonding interface, which was without defects such as micro pores. EDS mapping analysis confirmed that each gold alloy was 14K with the intended composition; Ni and Cu was included as coloring metals in the white and red gold alloys, respectively. The effective diffusion coefficient was estimated based on EDS line scanning. Individual values of Ni and Cu were $5.0{\times}10^{-8}cm^2/s$ and $8.9{\times}10^{-8}cm^2/s$, respectively. These values were as large as those of the melting points due to the accelerated diffusion in this customized diffusion bonder. Vickers hardness results showed that the hardness values of white gold and red gold were 127.83 and 103.04, respectively, due to solid solution strengthening. In addition, the value at the interface indicated no formation of intermetallic compound around the bonding interface. From the shear strength test, the sample was found not to be destroyed at up to 100,000 gf due to the high bonding strength. Therefore, these results confirm the successful diffusion bonding of 14K white-red golds with a diffusion bonder at a low temperature of $780^{\circ}C$ and a short processing time of 180 seconds.

Properties of the White 5K Au-Ag-In Alloys with Indium Contents (백색 5K Au-Ag-In 합금재의 인듐 첨가량에 따른 물성 변화)

  • Song, Jeongho;Song, Ohsung
    • Korean Journal of Materials Research
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    • v.27 no.7
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    • pp.381-385
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    • 2017
  • In order to replace 14K white gold alloys, the properties of 5K white gold alloys (Au20-Ag80) were investigated by changing the contents of In (0.0-10.0 wt%). Energy dispersive X-ray spectroscopy (EDS) was used to determine the precise content of alloys. Properties of the alloys such as hardness, melting point, color difference, and corrosion resistance were determined using Vickers Hardness test, TGA-DTA, UV-VIS-NIR-colorimetry, and salt-spray tests, respectively. Wetting angle analysis was performed to determine the wettability of the alloys on plaster. The results of the EDS analysis confirmed that the Au-Ag-In alloys had been fabricated with the intended composition. The results of the Vickers hardness test revealed that each Au-Ag-In alloy had higher mechanical hardness than that of 14K white gold. TGA-DTA analysis showed that the melting point decreased with an increase in the In content. In particular, the alloy containing 10.0 wt% In showed a lower melting temperature (> $70^{\circ}C$) than the other alloys, which implied that alloys containing 10.0 wt% In can be used as soldering materials for Au-Ag-In alloys. Color difference analysis also revealed that all the Au-Ag-In alloys showed a color difference of less than 6.51 with respect to 14K white gold, which implied a white metallic color. A 72-h salt-spray test confirmed that the Au-AgIn alloys showed better corrosion resistance than 14K white gold alloys. All Au-Ag-In alloys showed wetting angle similar to that of 14K white gold alloys. It was observed that the 10.0 wt% In alloy had a very small wetting angle, further confirming it as a good soldering material for white metals. Our results show that white 5K Au-Ag-In alloys with appropriate properties might be successful substitutes for 14K white gold alloys.