• Title/Summary/Keyword: Vibration process

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Monitoring of Machining Process by Measuring Vibration of Cutting Forces (절삭력 진동 측정에 의한 가공공정 모니터링)

  • Jeon, Jae Hyeon;Kim, Jin Oh
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.11
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    • pp.1106-1112
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    • 2012
  • This paper deal with a technique for monitoring machining conditions by measuring the vibration of cutting forces at milling machining. The vibrations of cutting forces in milling process were measured and analyzed to be related with processing parameters. The magnitude of cutting force is linearly proportional to the feed rate and cutting depth, and frequency of cutting force is linearly proportional to the rotating speed. Wired and wireless communication methods were applied in transmitting the measured vibration signals and the two methods were compared. The magnitude of the vibration signals transmitted by the wireless communication method was similar to that transmitted by the wired communication method.

A Study on the Random Vibration Analysis of Large Scale Antenna (대형 안테나의 Random Vibration 해석에 관한 연구)

  • Shin, Geon-Ho;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.44-50
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    • 2021
  • This study analyzed the stability of antenna equipped on vehicles by the link of modal analysis and random vibration analysis with the vibration data of MIL-STD-810H, METHOD 514.8. As a result of the random vibration analysis of antenna, the maximum equivalent stress 41.9MPa and minimum margin of safety 8.37 was generated in the bracket of antenna by the vertical direction vibration. Thus, it was found that antenna has enough stability during the operation.

Vibration Tactile Foreign Language Learning: The Possibility of Embodied Instructional Media

  • JEONG, Yoon Cheol
    • Educational Technology International
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    • v.14 no.1
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    • pp.41-53
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    • 2013
  • On the basis of two premises and embodied cognition theory, the vibration tactile learning is proposed as an effective method for foreign language learning. The premises are: the real nature of language is sound and the source of sound is vibration. According to embodied cognition theory, cognition is inherently connected to bodily sensation rather than metaphysical and independent. As a result, the vibration tactile learning is: people are able to learn foreign language better by listening to sound and experiencing its vibration through touch rather than solely listening to sound. The effectiveness of vibration tactile learning is tested with two instructional media theories: media comparison and media attribute. For the comparison, an experiment is conducted with control and experimental groups. The attributes of vibration tactile media are investigated in points of relationships with the learning process. The experiment results indicate a small effect on the increased mean score. Three kinds of relationships are found between the media attribute and learning process: enforced stimulus, facilitated pronunciation, and assimilation of resonance to sound patterns through touch. Finally, this paper proposes a new theoretical development for instructional media research: an embodied cognition based media research and development.

A study on monitoring for process time and process properties by measuring vibration signals transmitted to the mold during injection molding (사출성형공정에서 금형에 전달되는 진동 신호 측정을 이용한 성형 단계별 공정시간과 공정특성의 모니터링에 대한 연구)

  • Lee, Jun-han;Kim, Jong-Sun
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.8-16
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    • 2020
  • In this study, the vibration signal of the mold was measured and analyzed to monitoring the process time and characteristics during injection molding. A 5 inch light guide plate mold was used to injection molding and the vibration signal was measured by MPU6050 acceleration sensor module attached the surface of fixed mold base. Conditions except for injection speed and packing pressure were set to the same value and the change of the vibration signal of the mold according to injection speed and packing pressure was analyzed. As a result, the vibration signal had a large change at three points: "Injection start", "V/P switchover", and "Packing end". The time difference between "injection start" and "V/P switchover" means the injection time in the injection molding process, and the time difference between "V/P switchover" and "Packing end" means the packing time. When the injection time and packing time obtained from the vibration signal of the mold are compared with the time recorded in the injection molding machine, the error of the injection time was 2.19±0.69% and the error of the packing time was 1.39±0.83%, which was the same level as the actual value. Additionally, the amplitude at the time of "injection start" increased as the injection speed increased. In "V/P switchover", the amplitude tended to be proportional to the pressure difference between the maximum injection pressure and the packing pressure and the amplitude at the "packing end" tended to the pressure difference between the packing pressure and the back pressure. Therefore, based on the result of this study, the injection time and packing time of each cycle can be monitored by measuring the vibration signal of the mold. Also, it was confirmed that the level and trend of process variables such as the injection speed, maximum injection pressure, and packing pressure can be evaluated as the change of the mold vibration during injection molding.

Study on the Analysis Process of the Damping Material for Reduced Floor Vibration (플로워 진동 저감을 위한 제진재 해석 프로세스 연구)

  • Kim, Ki-Chang;Hwang, Mi-Kyong;Seo, Seong-Hoon;Choi, Ja-Min;Kim, Chan-Mook;Kim, Jin-Taek
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.333-338
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    • 2011
  • This paper describes the design process of floor damping material optimization to reduce structure borne noise. This process uses finite element analysis(FEA) along with experimental techniques to complement each other. The objective of this approach was to develop an optimized damping material application layout and thickness at the initial design stage. The first step is to find the sensitivity areas of vehicle body without damping material applied using FEA. In order to determine the high vibration areas of the floor panel, the velocity was measured using a scanning laser vibrometer from 20 Hz to 300 Hz. To excite the floor panel vibration, shaker was placed at the front suspension attachment point. The second step is the optimization process to determine the light weight solution of damping material. The design guideline of damping material was suggested that the lightweight solution was verified using test result of road noise. Design engineer could efficiently decide the design variable of damping material using parameter analysis results in early design stage.

Design Optimization Process for Electromagnetic Vibration Energy Harvesters Using Finite Element Analysis (유한요소 해석을 이용한 전자기형 진동 에너지 하베스터의 최적설계 프로세스)

  • Lee, Hanmin;Kim, Young-Cheol;Lim, Jaewon;Park, Seong-Whan;Seo, Jongho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.10
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    • pp.809-816
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    • 2014
  • This paper presents a systematic optimization process for designing an electromagnetic vibration energy harvester using FEA(finite element analysis) to improve computational accuracy and efficiency. A static FEA is used in the optimization process where trend analysis in a short period of time is rather important than precise computation, while a dynamic FEA is used in the verification step for the final result where precise computation is more important. An electromechanical transduction factor can be calculated efficiently by using an approach to use the radial component of magnetic flux density directly instead of an approach to compute the flux density gradient. The proposed optimization process was verified through a case study where simulation and experiment results were compared.

Valve induced noise and vibration evaluation procedure for process piping of offshore production facility (Offshore 선 Process 배관계의 밸브 소음/진동 평가 절차)

  • Lee, JooHun;Choi, ChoongYoung;Kim, JaeHong;Kwun, Hyuk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.201-204
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    • 2014
  • Recent year, the vibration induced fatigue and noise of piping work become critical in offshore hydrocarbon production facilities with increasing requests by major oil company. In this paper, the risk base piping vibration induced fatigue assessment of NORSOK L-002 standard and UK Energy Institute guideline have been introduced with real project application practice. Also the piping breakout noise evaluation by flow restriction devices of compressible and in-compressible flow are reviewed with its practical application on real project.

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Vibration Electrochemical Polishing for Localized Surface Leveling (미세표면 평활화를 위한 진동 전기화학 폴리싱)

  • Kim, Uksu;Kim, Youngbin;Park, Jeongwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.148-153
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    • 2013
  • This study demonstrates a novel hybrid surface polishing process combining non-traditional electrochemical polishing(ECP) with external artificial ultrasonic vibration. ECP, typical noncontact surface polishing process, has been used to improve surface quality without leaving any mechanical scratch marks formed by previous mechanical processes, which can polish work material by electrochemical dissolution between two electrodes surfaces. This research suggests vibration electrochemical polishing(VECP) assisted by ultrasonic vibration for enhancing electrochemical reaction and surface quality compared to the conventional ECP. The localized roughness of work material is measured by atomic force microscopy(AFM) for detailed information on surface. Besides roughness, overall surface quality, material removal rate(MRR), and productivity etc. are compared with conventional ECP.

A Study on the Evaluation of Stability for Chatter Vibration by Micro Positioning Control in Turning Process (선삭가공에서 미세변위제어에 의한 채터진동의 안정성 판별에 관한 연구)

  • Chung Eui-Sik;Hwang Joon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.49-54
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    • 2004
  • In order to evaluate the stability of chatter vibration in turning precess, the micro-positioning cutting test with artificial tool vibration by piezoelectric actuation were carried out. In experiment, the phase lags between cutting forces and chip thickness variations were measured, and the dimensionless penetration-rate coefficient($\overline{K^*}$) which is the most important parameter on the stability for chatter vibration was calculated. The results show that$\overline{K^*}$ can be applicable to the stability criterion for regenerative chatter vibration.

Quantitative Analysis and Mathematical Model for Spindle Vibration of the End-Milling by Design of Experiment (실험계획법을 이용한 엔드밀 가공시 주축 진동에 대한 정량적 분석 및 수학적 모형)

  • Park, Heung-Sik;Lee, Sang-Jae;Bae, Hyo-Jun;Jin, Dong-Kyu;Kim, Young-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.37-42
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    • 2004
  • End-milling have been widely used in aircraft, automobile part and moulding industry. However, various working factors such as spindle speed, feed rate and depth of cut in end-milling have an effect on spindle vibration. There it is demanded the quantitative analysis of spindle vibration in order to get the optimum surface roughness. This study was carried out to analyze an influence of working factors on spindle vibration by design of Experiment. The results are shown that mathematical model of regression equation for an influence of working factors on vibration acceleration of spindle in end-milling by regression analysis is presented.

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